Product Description
Scopeof application of application:
This versatile incinerator is meticulously designed for the safe disposal of medical waste. It effectively handles a range of materials, including viscera from surgical procedures, auxiliary medical materials, single-use injectors, and a vast array of other medical waste products, ensuring comprehensive and secure waste management..
Characteristics:
1. Experience smooth operation with its sophisticated automatic material feeding and ash output systems;
2. Enjoy a clean, eco-friendly incineration process featuring a smoke-free, odorless operation with zero secondary pollution, thus ensuring low operational costs and a sustainable solution;
3. Our cutting-edge revolving incinerator body employs advanced mill and multi-phase combustion techniques for unparalleled efficiency;
4. Achieve complete and thorough cremation from the inside out, leading to significantly reduced ash and a remarkable heat alkali burning rate exceeding 90%;
5. Skillfully manages continuous material feeding, seamlessly accommodating garbage with high moisture content without disruption;
6. State-of-the-art automatic control technology guarantees safe and reliable operation, offering cost-effectiveness and impressive economic returns;
7. With unmatched efficiency, this incinerator performs without producing smoke, odor, or any secondary pollution, setting a benchmark for environmental responsibility;
8. Its energy-saving design is a testament to innovative structural engineering, ensuring thorough waste treatment with reduced running costs;
9. Central to its operation is safety and reliability, primarily adopting an advanced automatic control system with low malfunction rates, ensuring ease of repair and maintenance;
10. Thanks to modern tail gas treatment features such as a secondary combustion chamber, heat exchange, and dust removal, exhaust emissions consistently meet national standards, assuring compliance with the latest stringent exhaust standards.
Product Parameters
Hazardous Waste Handling Capacity:50-5000kg/h
Safety Indicators
1. Our incinerator's burner boasts an advanced safety protection mechanism. This innovative system is crafted to automatically cease fuel supply if any abnormal burner initiation is detected, ensuring superior safety.
2. Before shutting down the incinerator, an expertly designed combustion chamber cooling protocol is initiated. This process ensures a seamless transition, concluding only when temperatures are stabilized at a designated value, allowing for the smooth cessation of incinerator operations.
3. Outfitted with a cutting-edge leakage protection device, our system guarantees peak performance. Even in challenging conditions of 40 degrees temperature and 85% relative humidity, the insulation resistance of the electrical circuitry impressively exceeds 2 MΩ, enduring a stringent test environment of 1-minute power frequency (50Hz) and 1500V. Each component is strategically positioned for secure and reliable connectivity.
4. Extensive sealing pressure tests have been rigorously conducted on oil, water, and gas pathways, assuring absolute zero leakage for utmost reliability.
5. Alarm System:
1) Incinerator device power indicator and switch provide immediate status updates;
2) A residual burning timing device ensures the furnace is purged of any leftover flammable gases and organic materials, fostering safe and dependable operation;
3) Features an overload protection mechanism to prevent motor strain, enhanced with a negative pressure frequency conversion control for added security;
4) An interlocking mechanism that orchestrates high and low-temperature controls seamlessly.
Design Ideas:
With precision engineering tailored to meet specific project needs, the rotary kiln incinerator excels in incinerating both solid and liquid residues concurrently. Its prowess is particularly notable in managing chemical residues, sludge, organic liquid waste, and industrial solid remnants, making it a prime choice for a comprehensive waste disposal center.
This makes it the top choice for a comprehensive waste disposal center.Constructed with a robust cylindrical metal shell lined with insulation bricks, the rotary kiln incinerator employs a slight horizontal inclination. This design, coupled with rotational dynamics, ensures optimal mixing and efficient movement towards the discharge end. The innovative flue gas directional design guarantees continuous waste agitation and uniform heating, with waste residence time spanning 0.5-1 hour, ensuring complete thermal treatment and organic matter elimination.
Additionally, the system incorporates a secondary combustion chamber for re-incinerating gases, achieving high temperatures of 1100ºC for maximum organic matter destruction. Furnace type selection adheres strictly to criteria of temperature ≥1100ºC and flue gas residence time ≥2 seconds. Following flue gas cooling, an exhaustive tail gas purification process focuses on the extensive removal of acidic constituents, nitrogen oxides, and harmful particles and dust, ensuring meticulous equipment selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission device, waste liquid transport pipeline system, rotary kiln structure, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust extractor, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery facilities, lye pump, blower and air supply system, electrical network, instrumentation control system, automatic ash disposal unit, installation and maintenance platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with activating the blower to expel residual and flammable gases within the furnace, effectively mitigating explosion risks during ignition and ensuring a safe start-up process.
2) Before the burners ignite the incinerator, it is absolutely crucial to initiate the induced draft fan, allowing the furnace to undergo a comprehensive purge lasting five whole minutes. This essential step paves the way for the seamless transportation of diesel fuel through expertly crafted pipelines, leading to its ignition by the ignition burners. The radiant heat from the burner skillfully elevates the temperature within both the rotary kiln and the secondary chamber, ensuring a smooth and gradual warm-up, which is vital for the system's peak performance.
3) Solid waste is introduced into the rotary kiln with meticulous precision, thanks to our state-of-the-art feeding system. This ensures that the combustion temperature is expertly maintained at an ideal 850ºC through precise oxygen control. Meanwhile, waste liquid is deftly funneled into either the rotary kiln or the secondary combustion chamber via a dedicated pipeline, ensuring seamless processing and integration for maximum efficiency.
4) The flue gas, birthed within the rotary kiln, begins its journey into the secondary chamber. Here, the residuals of incineration—ash and slag—are automatically and efficiently removed through an innovative wet scraper mechanism, ensuring a clean, unobstructed, and ultra-sophisticated operation.
5) In the secondary combustion chamber, the flue gas is subjected to an additional combustion phase, energetically supported by organic waste liquid. This process elevates the temperature to a robust 1100ºC, enhancing the thoroughness of the incineration process. The outcome is a smokeless, odorless performance with zero secondary pollution. Within this chamber, the flue gas remains for a precise 4.0 seconds, allowing for the complete decomposition of trace organic compounds and dioxins, achieving an impressive decomposition efficiency of over 99.99%. The secondary combustion chamber utilizes a highly sophisticated multi-stage combustion strategy to effectively prevent the formation of nitrogen oxides, ensuring the breakdown of any remaining organic components and carbon particles at approximately 1100ºC.
6) Upon emerging from the secondary combustion chamber, the flue gas is directed towards the water-cooled cyclone dust collector. Here, the ash content is adeptly settled using centrifugal force, a strategic process that significantly enhances the flue gas cleanliness, preparing it for any subsequent stages in pristine condition.
7) Following its exit from the cyclone, the flue gas proceeds to the semi-dry quench tower. Within this tower, a pressure pump guides the reaction tower to the apex of the two-fluid nozzle, transforming the gas into fine droplets. As these droplets mingle with the upward-flowing hot flue gas, they create a dense field of suspended droplets, quickly reducing the temperature to about 200 ºC within a mere second. This rapid intervention effectively prevents the regeneration of dioxins and extinguishes any remaining sparks in the flue gas, safeguarding the subsequent cloth bag from potential fire hazards.
8) The flue gas then smoothly transitions into the spray washing tower, followed by the wet packing washing tower device. These essential stages play a critical role in scrubbing away acid gases present in the flue gas, ensuring its purity and strict compliance with rigorous environmental standards.
9) Having successfully navigated the spray tower, the flue gas is seamlessly expelled into the atmosphere via the chimney, with the induced draft fan ensuring its smooth transition, minimizing environmental impact to the bare minimum.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the advanced lye removal process, expertly targeting sulfur and chlorine.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. has rapidly become a shining example of innovation and excellence in the industry. With a formidable registered capital of 58 million yuan and a dynamic team of over 140 seasoned professionals, we proudly possess fixed assets valued at an impressive 80 million yuan. Our expansive facilities stretch across a vast 33,000 square meters, showcasing our capability and ambition.
Celebrated as a state-recognized high-tech enterprise, we hold a third-level qualification in professional contracting specifically for environmental protection engineering. Our steadfast commitment to high standards is affirmed by our ISO9001:2015 international quality management system certification and CE certification, further enhancing our reputation for quality and reliability in the market.
Our unparalleled expertise lies in developing cutting-edge incineration solutions, including state-of-the-art liquid, gas, and solid waste incinerators, as well as advanced industrial wastewater treatment equipment. Our extensive product range includes industrial hazardous waste incinerators and bespoke solutions tailored for the chemical and pharmaceutical industries, ensuring comprehensive waste management.
Our groundbreaking product line boasts a wide variety of furnace types: including rotary kilns, solid and liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators. Each product is crafted with precision and a focus on efficiency.
With the integration of cutting-edge scientific management practices and advanced testing techniques, we deliver superior quality products at remarkably competitive prices. Our unwavering dedication to excellence, combined with our impeccable after-sales service, has earned us immense acclaim and trust from our valued clients. We offer an all-encompassing suite of services, including feasibility analysis, design, manufacturing, installation, commissioning, training, and meticulous after-sales tracking, ensuring a seamless and effective waste treatment solution for every client.
Our extraordinary products have captivated customers across China and have made significant inroads into international markets, stretching from Southeast Asia to Africa, South America, the Middle East, and beyond. The satisfaction of our clients and their continued loyalty stand as testament to our unwavering commitment to delivering unparalleled quality.
We warmly invite friends and esteemed clients from all corners of the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and experience firsthand the remarkable solutions we provide. Discover the difference that our expertise and dedication can make!
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