Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Characteristics:
1. Revel in uninterrupted operations with our fully automatic material feeding and ash removal system, ensuring seamless, continuous processes that enhance productivity;
2. Delight in our eco-conscious design that completely eradicates smoke and odors, eliminating secondary pollution while significantly reducing operational costs;
3. Our state-of-the-art revolving incinerator body, featuring advanced milling and multi-phase combustion techniques, delivers unparalleled efficiency;
4. Experience comprehensive cremation with remarkable efficiency, substantially reducing ash volume, achieving a heat alkali burning rate exceeding 90%;
5. Seamlessly process continuous material feeding with our sophisticated technology, managing even high-moisture waste effortlessly and effectively;
6. Our cutting-edge automatic control technology ensures operations that are not only safe and dependable but also cost-effective, optimizing economic benefits;
7. Designed for unrivaled efficiency, this incinerator operates without emitting smoke, odors, or causing any secondary pollution, safeguarding the environment;
8. An energy-efficient marvel: our innovative design ensures thorough waste treatment, substantially reducing running costs and maximizing economic advantages;
9. Safety and reliability are paramount: predominantly utilizing an automatic control system with impressively low malfunction rates to ensure straightforward repairs and maintenance;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet the most stringent national standards, perfectly aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity:50-5000kg/h
Safety Indicators
1. Experience unparalleled safety with our state-of-the-art incinerator's cutting-edge burner. It features an advanced protection mechanism that ensures flawless safety management by automatically ceasing fuel supply in the event of any abnormal burner operation.
2. Witness seamless operational transitions; before shutting down, the incinerator activates a specialized cooling protocol for the combustion chamber, ensuring precision by stabilizing temperatures to a predetermined value, which marks the conclusion of operations.
3. Rely on our innovative leakage protection system for optimal performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily enduring stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically positioned to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute structural integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer that ensures the furnace's interior is free of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection system to safeguard against motor strain, coupled with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to detail to meet specific project demands, our rotary kiln incinerator excels in the simultaneous incineration of solid and liquid residues. It is particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, distinguishing itself in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with a waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during the ignition process.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is expertly transported via skillfully crafted pipelines, leading to its precise ignition by the burners. The radiant heat elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system, maintaining the combustion temperature at a precise 850ºC via precision oxygen control. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber through dedicated pipelines, ensuring flawless processing and seamless integration. This sophisticated method enables optimal mixing and superior efficiency in waste management.
4) The flue gas, born from the rotary kiln, travels to the secondary chamber, where incineration by-products, such as ash and slag, are efficiently expelled through an innovative wet scraper mechanism. This advanced system guarantees unobstructed and immaculate operations, maintaining a clean and effective process flow that promises maximal performance and reduced maintenance.
5) Within the secondary combustion chamber, the flue gas undergoes enhanced combustion, with organic waste liquid boosting the temperature to a formidable 1100ºC. This intensifies the incineration process, achieving a smokeless, odorless finish with absolute zero secondary pollution. The flue gas remains in this chamber for a precise 4.0 seconds, ensuring complete decomposition of trace organics and dioxins, with a decomposition efficiency surpassing 99.99%. The meticulous breakdown of residual organic components and carbon particles occurs at approximately 1100ºC, reinforcing the chamber's sophisticated multi-stage combustion strategy, which effectively minimizes nitrogen oxide formation and optimizes environmental protection.
6) Emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector, where ash content is expertly neutralized by centrifugal force. This strategic enhancement significantly purifies the flue gas, preparing it for subsequent stages and ensuring it meets the highest quality standards for cleanliness and environmental safety.
7) After leaving the cyclone, the flue gas moves to the semi-dry quench tower. Here, a pressure pump deftly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These encounter the hot flue gas ascending, forming a dense suspended droplet area, rapidly cooling to 200 ºC within a second. This swift action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires and ensuring operational safety.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These stages are pivotal in eliminating acid gases from the flue gas, ensuring purity and adherence to stringent environmental standards, while simultaneously enhancing the overall environmental footprint of the process.
9) The flue gas, having traversed the spray tower, is subsequently released into the atmosphere via the chimney, with an induced draft fan ensuring its smooth and efficient exit, thus minimizing environmental impact and promoting sustainability through meticulous engineering.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Embrace the forefront of innovation with our advanced lye removal process, strategically designed to expertly isolate and eliminate sulfur and chlorine compounds with unmatched precision, ensuring operations that are nothing short of perfect.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a beacon of innovation and excellence in the industry. With an impressive registered capital of 58 million yuan and a robust team of over 140 highly skilled professionals, we command a wealth of fixed assets valued at 80 million yuan, encompassing a sprawling 33,000 square meters dedicated to operational superiority.
Honored as a state-certified high-tech enterprise, we proudly possess a prestigious third-level qualification in professional contracting for environmental protection engineering. Our unwavering dedication to quality is underscored by the ISO9001:2015 international quality management system certification and the coveted CE certification, reinforcing our steadfast pledge to reliability and superior service.
At the heart of our expertise lies the development of cutting-edge incineration solutions, ranging from liquid, gas, to solid waste incinerators, as well as advanced industrial wastewater treatment systems. Our diverse offerings include industrial hazardous waste incinerators and bespoke solutions tailored specifically for the chemical and pharmaceutical sectors.
Our innovative product portfolio boasts an extensive array of furnace types: featuring rotary kilns, solid and liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-in-one incinerators, and dedicated medical waste incinerators, catering to a wide range of industrial needs.
Harnessing cutting-edge scientific management practices along with advanced testing methods, we deliver products of unmatched quality at competitive prices. Our relentless pursuit of excellence, complemented by exceptional after-sales support, has garnered widespread recognition and trust from our clientele. Our comprehensive suite of services includes feasibility analysis, precise design, manufacturing, meticulous installation, commissioning, extensive training, and unwavering after-sales tracking, ensuring flawless waste treatment solutions.
Our exceptional products resonate deeply with customers nationwide and extend their remarkable influence globally, touching lives in Southeast Asia, Africa, South America, the Middle East, and beyond. The unwavering satisfaction of our clients stands as a testament to our unyielding commitment to unparalleled quality.
We extend a warm invitation to friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and explore the remarkable solutions we offer!
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