Product Description
Scopeof application of application:
This versatile incinerator is meticulously engineered to safely and efficiently dispose of a broad spectrum of medical waste. It includes surgical remnants like viscera, along with various medical auxiliary materials, single-use injectors, and an extensive range of other medical waste products, ensuring comprehensive waste management solutions..
Characteristics:
1. Delight in the effortless operation provided by automatic material feeding and ash output systems;
2. Experience a pristine, eco-conscious incineration process with absolutely no smoke, no odors, and zero secondary pollution, which together translate to minimal operational costs;
3. The cutting-edge revolving incinerator body is designed for high efficiency, employing mill and multi-phase combustion techniques for optimal performance;
4. Achieve deep and thorough cremation from the core outward, significantly minimizing ash output; boasting an impressive heat alkali burning rate that exceeds 90%;
5. Handles continuous feeding of materials effortlessly, even adapting seamlessly to garbage with high moisture content;
6. Advanced automatic control technology ensures operations that are both safe and incredibly dependable, offering cost-effectiveness and impressive economic benefits;
7. This incinerator redefines efficiency, operating without emitting smoke, odor, or creating any secondary pollution;
8. The energy-saving design features innovative structural engineering, ensuring thorough waste treatment with significantly reduced running costs;
9. Safety and reliability are paramount, utilizing a primarily automatic control system with low malfunction rates, simplifying repair and maintenance;
10. Exhaust emissions align with national standards due to cutting-edge tail gas treatment technologies, including a secondary combustion chamber, heat exchange, and dust removal systems, ensuring full compliance with the latest exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity:50-5000kg/h
Safety Indicators
1. Our incinerator's burner integrates cutting-edge safety technology, automatically ceasing fuel supply if the burner misfires, ensuring unparalleled safety.
2. Before shutdown, a unique combustion chamber cooling strategy activates, providing seamless temperature stabilization to ensure smooth cessation of operations.
3. Featuring a premier leakage protection device, the system excels even at 40°C and 85% humidity. The electrical circuitry's insulation resistance impressively exceeds 2 MΩ, while enduring a stringent 1-minute, 50Hz, 1500V power frequency test. Each component is strategically placed for secure and reliable connectivity.
4. Thorough sealing pressure tests on oil, water, and gas pathways guarantee zero leakage, showcasing unparalleled reliability.
5. Alarm System:
1) Clear power indicators and switches ensure immediate incinerator status awareness.
2) A residual burning timing mechanism ensures complete clearance of flammable gases and organic materials, enhancing safety and reliability.
3) Features overload protection to safeguard the motor, complemented by negative pressure frequency conversion for added security.
4) Integrates an interlocking system for meticulous temperature control at both high and low levels.
Design Ideas:
Meticulously crafted for specific project needs, the rotary kiln incinerator excels at incinerating both solid and liquid waste, adeptly managing chemical residues, sludge, organic liquids, and industrial solids.
This makes it the superior choice for any comprehensive waste disposal center.Constructed with a durable cylindrical metal shell lined with insulating bricks, the rotary kiln's subtle horizontal tilt and rotational dynamics ensure optimal waste mixing and movement towards the discharge end. The cutting-edge flue gas directional design ensures continuous waste agitation, uniform heating, and a 0.5-1 hour residence time, securing thorough thermal treatment and organic matter elimination.
Additionally, a secondary combustion chamber re-incinerates gases at temperatures reaching 1100ºC, ensuring maximum organic matter destruction. Adhering to rigorous standards, the furnace maintains temperatures ≥1100ºC with flue gas residence time ≥2 seconds. Post-cooling, tail gas purification extensively removes acidic components, nitrogen oxides, and harmful particles, guaranteeing precise equipment selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission device, waste liquid transport pipeline, rotary kiln structure, primary and secondary burners, secondary combustion chamber, water-cooled cyclone dust extractor, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery facilities, lye pump, blower and air supply system, electrical network, instrumentation control system, automatic ash disposal unit, installation and maintenance platforms, and robust support structures.
Brief Introduction of Main Process Flow:
1) Initiate the blower to clear residual and flammable gases from the furnace, effectively reducing explosion risks during ignition.
2) Before the ignition process begins with the burner, it's essential to activate the induced draft fan and conduct a comprehensive five-minute purge of the furnace. This crucial step ensures a fresh and clean start for the combustion process. Next, diesel fuel is meticulously transported through expertly designed pipelines, culminating in its ignition by the ignition burners. The radiant heat from the burner steadily elevates the temperatures within both the rotary kiln and the secondary chamber, allowing for a smooth and gradual temperature ramp-up that ensures optimal performance and efficiency.
3) The introduction of solid waste into the rotary kiln is achieved with precision, thanks to our state-of-the-art feeding system. Within this environment, the combustion temperature is expertly controlled at an optimal 850ºC through precision oxygen management. In parallel, waste liquid is seamlessly integrated into the process, being channeled into either the rotary kiln or the secondary combustion chamber via a dedicated pipeline, ensuring smooth processing and integration, and enhancing the overall efficiency of waste management.
4) The flue gas, created by the rotary kiln, flows into the secondary chamber where incineration by-products, such as ash and slag, are effectively and automatically discharged. This is achieved through an innovative wet scraper mechanism that ensures a clean and unobstructed operation. Our system is designed to handle these by-products efficiently, embodying the commitment to maintaining optimal performance and cleanliness.
5) In the secondary combustion chamber, the flue gas undergoes further combustion with the assistance of organic waste liquid, reaching a robust temperature of 1100ºC. This elevation ensures a complete and thorough incineration process, achieving a smokeless and odorless result with no secondary pollution. The flue gas remains in this chamber for a precise duration of 4.0 seconds, allowing for the decomposition of trace organic compounds and dioxins to a remarkable efficiency of over 99.99%. The sophisticated multi-stage combustion strategy employed here effectively curbs the formation of nitrogen oxides, ensuring comprehensive breakdown of any remaining organic components and carbon particles at approximately 1100ºC.
6) As the flue gas exits the secondary combustion chamber, it enters the water-cooled cyclone dust collector. Here, ash content is adeptly settled using centrifugal force, significantly enhancing the cleanliness of the flue gas. This strategic purification process ensures that the gas is in prime condition, ready for any subsequent stages, and exemplifies our commitment to delivering superior environmental stewardship.
7) Emerging from the cyclone, the flue gas then advances to the semi-dry quench tower. In this innovative stage, a pressure pump guides the reaction tower into the top of the two-fluid nozzle, transforming the flue gas into fine droplets. These atomized droplets interact with the upward-moving hot flue gas, creating a dense area of suspended droplets that rapidly reduce the temperature to around 200 ºC within just one second. This swift and efficient intervention effectively curbs any dioxin regeneration and extinguishes residual sparks in the flue gas, protecting the subsequent cloth bag from potential fire risks and ensuring safety and efficiency.
8) The flue gas then moves into the spray washing tower, followed by the wet packing washing tower device. These critical stages play a pivotal role in meticulously scrubbing away acid gases present in the flue gas, ensuring its purity and compliance with stringent environmental standards. This process underscores our unwavering commitment to environmental responsibility and regulatory compliance.
9) Following the successful navigation through the spray tower, the flue gas is expelled directly into the atmosphere via the chimney. An induced draft fan facilitates its seamless transition, ensuring minimal environmental impact. This final step in the process demonstrates our dedication to maintaining operational efficiency while safeguarding the environment.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Immerse yourself in the cutting-edge technology of lye removal, which skillfully and effectively targets and eliminates sulfur and chlorine for a cleaner environment.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a beacon of innovation and excellence. With a robust registered capital of 58 million yuan and a team of over 140 dedicated professionals, we command impressive fixed assets worth 80 million yuan, sprawling over an expansive 33,000 square meters.
Earning accolades as a state-recognized high-tech enterprise, we boast a third-level qualification in professional contracting for environmental protection engineering. Our commitment to excellence is further reinforced by our ISO9001:2015 international quality management system certification and CE certification, underscoring our promise of quality and reliability.
Our expertise lies in crafting advanced incineration solutions, including liquid, gas, and solid waste incinerators, alongside sophisticated industrial wastewater treatment equipment. Our range encompasses industrial hazardous waste incinerators and specialized solutions for the chemical and pharmaceutical industries.
Our innovative product line features a diverse array of furnace types: from rotary kilns to solid and liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators.
Employing cutting-edge scientific management practices and modern testing techniques, we deliver superior quality products at competitive prices. Our dedication to excellence, coupled with impeccable after-sales service, has garnered widespread acclaim and trust from users. We offer a comprehensive suite of services including feasibility analysis, design, manufacturing, installation, commissioning, training, and diligent after-sales tracking, ensuring seamless waste treatment solutions.
Our exceptional products have captured the hearts of customers all over China and have made a mark globally, reaching Southeast Asia, Africa, South America, the Middle East, and beyond. Our clients' satisfaction speaks volumes of our unwavering commitment to quality.
We warmly extend an invitation to friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the exceptional solutions we offer!
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