Product Description
Scopeof Application of Application:
Discover the pinnacle of waste management with our versatile incinerator, crafted for the meticulous disposal of medical waste. Suitable for surgical viscera, auxiliary materials, single-use injectors, and an extensive array of other medical disposables. Its formidable capabilities guarantee that all waste is handled with unparalleled precision and steadfast reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy seamless operations with our state-of-the-art automatic material feeding and ash removal system, designed for consistent productivity;
2. Embrace an environmentally-friendly process that annihilates smoke and odors, preventing secondary pollution while optimizing operational cost-efficiency;
3. Our revolutionary revolving incinerator body, equipped with milling and multi-phase combustion, achieves stellar efficiency;
4. Witness comprehensive cremation with significant ash volume reduction, achieving a remarkable heat alkali burning rate of over 90%;
5. Effortlessly handle continuous material feeding, expertly managing high-moisture waste with superior efficiency;
6. State-of-the-art automatic control technology ensures operations are both safe and reliable, while being economically beneficial;
7. Engineered for outstanding efficiency, our incinerator operates without emitting smoke, odors, or causing secondary pollution;
8. An energy-saving marvel: our cutting-edge design ensures thorough treatment with minimized operational costs, enhancing economic returns;
9. Prioritizing safety and reliability: utilizing a primarily automatic control system with low malfunction rates, facilitating straightforward repairs and upkeep;
10. Our sophisticated exhaust treatment features, such as a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, in full compliance with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unrivaled safety with our incinerator's state-of-the-art burner. The advanced protection system automatically halts fuel supply during any irregular burner operations, ensuring impeccable safety management and peace of mind.
2. Before shutting down, our incinerator seamlessly transitions through an innovative cooling protocol, expertly adjusting the combustion chamber temperature until stability is achieved, marking the conclusion of operations with precision.
3. Trust in our pioneering leakage protection system, designed for optimal performance even in challenging environments of 40°C and 85% humidity, with the insulation resistance steadfastly exceeding 2 MΩ, confidently passing rigorous 1-minute power frequency (50Hz) tests at 1500V. Each component is meticulously positioned for secure and flawless connectivity.
4. We ensure complete sealing integrity with extensive pressure tests on oil, water, and gas channels, preventing any leaks and safeguarding operational efficiency.
5. Alarm System:
1) Bright power indicators and user-friendly switches for effortless incinerator operation;
2) A refined residual burning timer guarantees the furnace interior is devoid of flammable gases and organic residues, promoting safe and effective function;
3) Features cutting-edge overload protection, defending against motor strain and enhancing security with negative pressure frequency conversion control;
4) Includes a precision-engineered interlocking system for precise high and low-temperature management.
Design Ideas:
Designed with meticulous care to fulfill specific project requirements, our rotary kiln incinerator excels in simultaneous incineration of solid and liquid residues. It is exceptionally effective in handling chemical residues, sludge, organic liquid waste, and industrial solids, setting the benchmark in waste management solutions.
This positions it as the premier choice for any cutting-edge waste disposal facility.Constructed with a robust cylindrical metal exterior enveloped in insulating bricks, the rotary kiln incinerator features a precisely calculated horizontal tilt. Its rotational mechanics enhance mixing, ensuring efficient movement towards the discharge end along its incline. The innovative flue gas directional system ensures continuous agitation for uniform heating, with a waste residence time of 0.5-1 hour, delivering thorough thermal treatment and complete organic matter destruction.
Furthermore, a state-of-the-art secondary combustion chamber re-incinerates gases, reaching extreme temperatures of 1100ºC to ensure maximum organic matter elimination. The furnace selection adheres to stringent standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Following cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring the highest standards in component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, robust structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, independent chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, as well as installation platforms and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to thoroughly purge any residual and flammable gases within the furnace, significantly mitigating explosion risk prior to ignition.
2) Prior to the ignition phase, the induced draft fan is set in motion for an extensive five-minute purge. This meticulous procedure ensures safety and efficiency as the diesel fuel is expertly conveyed through precision-engineered pipelines, culminating in precise ignition by the burners. The radiant heat gracefully elevates the kiln and secondary chamber temperatures, ensuring a controlled and steady temperature rise for optimal performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This sophisticated mechanism maintains the combustion temperature at an exact 850ºC through precision oxygen control, ensuring optimal efficiency. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance.
4) The flue gas, a product of the rotary kiln's intense operation, makes its way to the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes superior combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This achieves a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment.
7) After exiting the cyclone, the flue gas moves to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience cutting-edge innovation with our state-of-the-art lye removal process. This advanced technology meticulously targets sulfur and chlorine, ensuring extraordinary precision and seamless efficiency. It not only meets but exceeds industry standards, revolutionizing operational excellence.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. is a beacon of groundbreaking innovation and unmatched quality in the incineration industry. With a formidable registered capital of 58 million yuan, our company boasts an exceptional team of over 140 highly skilled experts. Anchored by substantial fixed assets valued at 80 million yuan, our operations span a breathtaking 33,000 square meters dedicated to excellence and innovation in waste treatment technologies.
Honored as a state-recognized high-tech enterprise, we proudly possess a third-level qualification in professional environmental protection engineering contracting. Our unyielding commitment to excellence is demonstrated through our ISO9001:2015 international quality management system certification and the esteemed CE certification, both testaments to our dedication to unparalleled reliability and superior quality standards.
At the forefront of incineration technology, we craft advanced systems adept in handling liquid, gas, and solid waste, alongside cutting-edge industrial wastewater treatment equipment. Our impressive portfolio features industrial hazardous waste incinerators and tailor-made solutions specifically designed for the chemical and pharmaceutical industries, reflecting our innovative prowess and sector-specific expertise.
Our cutting-edge product line encompasses a diverse range of furnace types, including state-of-the-art rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, versatile all-encompassing incinerators, and specialized high-performance medical waste incinerators. Each product is meticulously engineered to provide unparalleled efficiency and effectiveness in waste treatment.
Through innovative scientific management and leading-edge testing methodologies, we offer superior products at highly competitive prices. Our steadfast dedication to excellence is complemented by exceptional after-sales service, earning us widespread acclaim and trust from clients. Our comprehensive services include detailed feasibility analysis, precise design, expert manufacturing, meticulous installation, thorough commissioning, extensive training, and unwavering after-sales support, ensuring seamless and effective waste treatment solutions.
Our outstanding products not only captivate the domestic market in China but also make a remarkable impact globally, reaching diverse regions such as Southeast Asia, Africa, South America, and the Middle East. The satisfaction and trust of our international clientele underscore our unwavering commitment to delivering unmatched quality and service excellence.
We warmly invite friends and clients from around the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. to experience first-hand the exceptional solutions we provide. Discover how our innovative technologies can revolutionize your waste treatment needs!
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