Product Description
Scopeof Application :
Our advanced medical waste liquid incinerator is meticulously designed to impeccably handle various medical disposables, including viscera cut by medical bistouries, medical auxiliary materials, and single-use injectors, among other types of medical waste.
Characteristics:
1. Experience seamless operation with our incinerator's functionality that includes automatic material input and ash output, optimizing efficiency.
2. Enjoy an environmentally friendly experience with no smoke, odor, or secondary public pollution, all while benefiting from a low-cost dry and efficient burn.
3. The revolving-type incinerator body employs advanced milling and multi-phase combustion techniques to achieve superior burning results.
4. With internal cremation, expect minimal ash deposits and an impressive heat alkali burning rate exceeding 90%.
5. The system supports continual material input, accommodating even high-water-content waste, allowing it to burn seamlessly with other materials.
6. Cutting-edge automatic control technology guarantees safe and dependable equipment operation, with low operational costs yielding significant economic benefits.
7. Achieve high efficiency with our incinerator, offering a smoke-free, odorless operation without any secondary public pollution.
8. Energy conservation is key, thanks to a scientifically advanced structure, ensuring comprehensive treatment and reduced operational costs.
9. Safety and reliability are paramount, as the system predominantly uses an automatic control system with a low malfunction rate, making repairs and maintenance effortless.
10. The exhaust system meets national standards, equipped with a high-performance tail gas treatment suite, including secondary combustion chambers, heat exchangers, and dust removal mechanisms, ensuring conformity with the latest national emission standards.
Product Parameters
Hazardous Waste Handling Capacity:50-5000kg/h
Safety Indicators
1. The incinerator's burner is fortified with an advanced safety protection system that automatically halts the fuel flow in case of any abnormal ignition start, ensuring maximum safety.
2. During shutdown, a sophisticated combustion chamber cooling protocol activates. This ensures a controlled cooldown until temperatures reach a preset threshold before safely shutting down the incinerator.
3. Equipped with state-of-the-art leakage protection, the device maintains superior insulation resistance, exceeding 2 MΩ even under conditions of 40°C and 85% humidity. MΩ, it can endure the stringent test of 1-minute power frequency (50Hz) at 1500V. Every component is precisely positioned and securely connected.
4. Rigorous sealed pressure tests on oil, water, and gas pathways ensure zero leakage, safeguarding operational integrity.
5. Comprehensive Alarm System:
1) Incinerator's power indicators and switches provide immediate status updates;
2) The residual burning timing apparatus guarantees the eradication of flammable gases and organic residues, promoting unparalleled safety and reliability;
3) Overload protection mechanism shields the motor from excessive strain, integrating negative pressure frequency modulation;
4) Interlocking high and low temperature controls enhance system responsiveness.
Design Ideas:
Tailored for this project, the rotary kiln incinerator is an exemplary choice, adept at incinerating both solids and liquids. Ideal for processing chemical residues, sludges, organic waste liquids, and industrial solids,
it stands as the premier choice for comprehensive waste management centers. The rotary kiln incinerator, encased in a robust cylindrical metal shell with insulating bricks, operates slightly inclined. Its rotational dynamics foster uniform mixing and efficient movement towards the discharge end. Ingeniously designed flue gas paths and persistent rotation ensure optimal heating uniformity, with waste residence time in the kiln ranging from 0.5 to 1 hour, guaranteeing thorough heat exposure and organic matter removal.
Additionally, a secondary combustion chamber is incorporated, subjecting exhaust gases to high-temperature incineration (1100ºC) to maximize organic matter elimination. This process selects furnace types based on a temperature threshold of ≥1100ºC and flue gas retention time of ≥2 seconds. Post cooling, flue gases undergo meticulous purification, focusing on removing acidic components and nitrogen oxides, while adsorbing harmful substances and collecting dust particles – essential criteria for equipment selection.
The Incinerator Device Comprises the Following Equipment:
Hydraulic feed transmission, waste liquid conveyance pipelines, rotary kiln body, primary and secondary burners, water-cooled cyclone dust remover, quench acid stripping tower, mist separation tower, exhaust fan, dedicated chimney, alkali storage and conveyance setup, lye pump, air supply system, electrical and instrumentation control systems, automatic ash removal, and comprehensive installation and maintenance platforms.
Brief Overview of the Main Process Flow:
1) Initiate by activating the blower to expel residual and potentially explosive gases, forestalling ignition risks.
2) Prior to burner ignition, activate the induced draft fan for a thorough five-minute purge. The fuel diesel travels via dedicated pipelines, where it is ignited by burner igniters. This process incrementally elevates the temperature of both the rotary kiln and secondary chamber, ensuring a uniform heat distribution.
3) Solid waste is efficiently introduced into the rotary kiln through our advanced feeding system, where a precise combustion temperature of 850ºC is maintained by expertly managing the oxygen supply. Waste liquid is seamlessly directed into the rotary kiln or secondary combustion chamber via a specialized waste liquid pipeline, ensuring optimal waste processing.
4) The flue gas generated by the rotary kiln undergoes a transformation as it enters the secondary chamber. Here, the ash and slag produced by incineration are automatically expelled using a highly effective wet scraper, ensuring minimal manual intervention.
5) In the secondary combustion chamber, the flue gas is subjected to an intensified combustion process, elevated to a remarkable 1100ºC with the aid of organic waste liquid. This ensures a thoroughly complete incineration, free of smoke and odors, eliminating secondary pollution. The flue gas remains in the chamber for a precise 4.0 seconds, allowing trace organic matter and dioxins to be decomposed with an impressive efficiency exceeding 99.99%. This guarantees the complete breakdown of undecomposed organic components and carbon particles at approximately 1100ºC. Our multi-stage combustion innovation effectively curtails the formation of nitrogen oxides, setting new standards in environmental safety.
6) The flue gas then navigates into the water-cooled cyclone dust collector, where centrifugal force effectively settles the ash content, significantly enhancing the purity of the flue gas.
7) Subsequently, the flue gas proceeds into the semi-dry quench tower. Utilizing a pressure pump, it enters the reaction tower through a two-fluid nozzle, dispersing into fine droplets. These droplets, suspended in a high-density area near the nozzle, quickly reduce the temperature within 1 second to about 200ºC, effectively thwarting the regeneration of dioxins. Concurrently, water mist extinguishes any sparks in the flue gas, safeguarding the subsequent fabric bag from potential burning.
8) Following this, the flue gas transitions into the spray washing tower and wet packing washing tower device. These components play a crucial role in thoroughly washing away any acid gas present in the flue gas, ensuring a cleaner emission.
9) The flue gas, now purified, is directed from the spray tower and released directly into the chimney, passing through the induced draft fan, marking the final stage of our thorough cleansing process.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ Oxygen: + OMolecule count: 2 Formulation of carbon dioxide: → COMolecule count: 2Evolution of sulfur dioxide: ↑ + SOMolecule count: 2Evolution of water vapor: ↑+ HMolecule count: 2Oxygen molecule: O
Lye removal of sulfur and chlorine process:
Neutralization reaction: HCl + NaOH → NaCl + HMolecule count: 2Oxygen molecule: O
Formation of sulfur dioxide: SOMolecule count: 2 Sodium hydroxide reaction: + 2NaOH → NaMolecule count: 2Creation of sodium sulfate: SOMolecule count: 3 Evolution of water vapor: + HMolecule count: 2Oxygen molecule: O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. boasts a robust foundation with a registered capital of 58 million yuan. Encompassing an expansive 33,000 square meters, this dynamic enterprise is home to more than 140 dedicated employees and possesses fixed assets worth a notable 80 million yuan.
Proudly recognized as a state-certified high-tech enterprise, Yixing Huarui holds the prestigious third-level qualification for environmental protection engineering contracting. With international acclaim through ISO9001:2015 quality management system certification and CE certification, our commitment to excellence is unwavering.
We are specialists in crafting state-of-the-art incinerators for a diverse array of waste types, including liquid, gas, and solid. Our portfolio includes the industrial hazardous waste incinerator and advanced solutions for both chemical and pharmaceutical industries, alongside industrial wastewater treatment systems.
Our cutting-edge furnace lineup is comprehensive, featuring rotary kilns, solid and liquid incinerators, exhaust gas direct combustion furnaces, state-of-the-art RTO regenerative incinerators, integrated incinerators, and specialized medical waste incinerators, among others.
With a focus on advanced scientific management and modern testing capabilities, we offer products of superior quality at competitive prices. Our exceptional after-sales service has garnered widespread praise and trust, ensuring comprehensive support with feasibility studies, design, development, manufacturing, installation, debugging, training, and meticulous after-sale tracking.
Our industry-leading products enjoy immense popularity not only across China but also in Southeast Asia, Africa, South America, the Middle East, and beyond. Our customers consistently express high satisfaction with our offerings.
We extend a heartfelt invitation to friends and customers worldwide. We warmly welcome you to visit our flourishing company!
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