Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes;
2. Delight in an eco-conscious mechanism that eradicates smoke and odors, eliminates secondary pollution, and minimizes operational expenses;
3. Our innovative revolving incinerator body, featuring mill and multi-phase combustion, delivers efficiency par excellence;
4. Experience comprehensive cremation, significantly reducing ash volume with an impressive heat alkali burning rate exceeding 90%;
5. Seamlessly process continuous material feeding, managing high-moisture waste with ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous;
7. Designed for unrivaled efficiency, our incinerator functions without emissions of smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring repairs and maintenance are straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience the epitome of safety with our incinerator's state-of-the-art burner. This advanced system features a sophisticated protection mechanism that instantly halts fuel supply if the burner operates abnormally, ensuring unsurpassed safety management.
2. Observe the seamless transition of operations as our incinerator implements a specialized cooling protocol for the combustion chamber before shutdown. This meticulous process ensures precision until the chamber's temperature stabilizes at a predetermined value, marking the end of operations.
3. Trust in our pioneering leakage protection system for exceptional performance. Even under extreme conditions of 40 degrees and 85% humidity, the insulation resistance steadfastly remains above 2 MΩ, effortlessly enduring rigorous tests of 1-minute power frequency (50Hz) at 1500V. Each component is meticulously arranged to guarantee secure and impeccable connectivity.
4. We assure leak-free operations with exhaustive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Brightly lit power indicators and user-friendly switches for the incinerator device;
2) A sophisticated residual burning timer that ensures the furnace is free from flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection feature to safeguard against motor strain, paired with a negative pressure frequency conversion control for superior security;
4) Equipped with a precision interlocking system for both high and low-temperature controls, ensuring optimal operation.
Design Ideas:
Designed with exceptional precision to meet specific project requirements, our rotary kiln incinerator excels in the combined incineration of solid and liquid residues. It is notably adept at managing chemical residues, sludge, organic liquid waste, and industrial solids, distinguishing itself in waste management.
This positions it as the premier solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior lined with insulation bricks, the rotary kiln incinerator features a strategically calculated horizontal tilt. Its rotational mechanics optimize mixing, facilitating smooth movement to the discharge end along its incline. The innovative flue gas directional system constantly agitates waste for uniform heating, with a waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and total organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, reaching extreme temperatures of 1100ºC to maximize organic matter destruction. Furnace selection adheres to strict standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. After cooling, flue gas purification meticulously eliminates acidic components, nitrogen oxides, and captures harmful particles and dust. This ensures vigilant component selection for ultimate safety and efficiency.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Begin with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition. This proactive step ensures a safe environment for subsequent operations.
2) Prior to the potent burner igniting, it is essential to activate the induced draft fan, allowing for a thorough five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is expertly transported via precisely engineered pipelines, leading to its accurate ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Expertly managed solid waste is seamlessly introduced into the rotary kiln via our cutting-edge feeding system. This advanced mechanism meticulously maintains the combustion temperature at an ideal 850ºC with precise oxygen control, ensuring unparalleled efficiency. Simultaneously, waste liquid is smoothly conveyed into either the rotary kiln or the secondary combustion chamber through dedicated pipelines, enabling flawless processing and superior performance.
4) As the rotary kiln operates intensely, the resulting flue gas travels to the secondary chamber. Here, incineration by-products like ash and slag are efficiently expelled through an innovative wet scraper mechanism, guaranteeing smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes enhanced combustion. The introduction of organic waste liquid elevates the temperature to a robust 1100ºC, amplifying the incineration process. This results in a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a calculated 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency exceeding 99.99%. The precise breakdown of residual organic components and carbon particles occurs at around 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, ash content is adeptly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent treatment stages.
7) After leaving the cyclone, the flue gas proceeds to the semi-dry quench tower. A pressure pump expertly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets interact with the hot ascending flue gas, creating a dense suspended droplet area and rapidly cooling to 200ºC within a second. This swift action effectively halts dioxin regeneration and extinguishes any remaining sparks, protecting the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are key in eliminating acid gases from the flue gas, ensuring compliance with stringent environmental standards for purity.
9) After passing through the spray tower, the flue gas is released into the atmosphere through the chimney, supported by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: At Yixing Huarui Incinerator Technology Development Co., Ltd., experience our groundbreaking lye removal process. This advanced mechanism meticulously extracts sulfur and chlorine, ensuring an unmatched level of accuracy and efficiency that redefines industry benchmarks for operational excellence.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a beacon of innovation and superior quality. With a robust registered capital of 58 million yuan and an impressive team of over 140 skilled experts, our firm is built on substantial fixed assets valued at 80 million yuan. Our operations are sprawled across a magnificent 33,000 square meters dedicated to excellence.
Recognized as a high-tech enterprise by the state, we proudly hold a third-level qualification in professional contracting for environmental protection engineering. Our unwavering commitment to quality is underscored by the ISO9001:2015 international quality management system certification and the prestigious CE certification, reflecting our dedication to reliability and top-tier excellence.
At the forefront of cutting-edge incineration solutions, we craft pioneering systems for liquid, gas, and solid waste management, alongside advanced industrial wastewater treatment equipment. Our diverse portfolio includes state-of-the-art industrial hazardous waste incinerators and tailor-made solutions specifically designed for the chemical and pharmaceutical sectors, ensuring optimal performance and reliability.
Our state-of-the-art product line offers an expansive variety of furnace types, ranging from rotary kilns and solid/liquid incinerators to exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-encompassing incinerators, and specialized medical waste incinerators.
Through innovative scientific management and cutting-edge testing methodologies, we deliver superior products at competitive prices. Our steadfast commitment to excellence, complemented by outstanding after-sales service, has garnered us broad acclaim and trust from our clientele. Our comprehensive services encompass feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, extensive training, and steadfast after-sales support, ensuring seamless and efficient waste treatment solutions.
Our exceptional products resonate not only across China but also make a significant global impact, reaching audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients underscore our unwavering dedication to unmatched quality.
We warmly invite friends and clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and explore the remarkable solutions we offer, experiencing the innovation and excellence that define us!
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