Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes;
2. Delight in an eco-conscious mechanism that eradicates smoke and odors, eliminates secondary pollution, and minimizes operational expenses;
3. Our innovative revolving incinerator body, featuring mill and multi-phase combustion, delivers efficiency par excellence;
4. Experience comprehensive cremation, significantly reducing ash volume with an impressive heat alkali burning rate exceeding 90%;
5. Seamlessly process continuous material feeding, managing high-moisture waste with ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous;
7. Designed for unrivaled efficiency, our incinerator functions without emissions of smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring repairs and maintenance are straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Our incinerator is engineered with a state-of-the-art burner that includes an innovative protection system. This system impeccably halts the fuel supply if there is any anomaly in the burner operation, delivering unmatched safety and ensuring pristine safety management for peace of mind.
2. Experience a flawless operational transition as the incinerator initiates a unique cooling protocol for the combustion chamber before shutdown. This approach maintains precision and efficiency until the chamber's temperature aligns to the pre-set threshold, signifying the completion of operations with seamless grace.
3. Our cutting-edge leakage protection system guarantees top-notch functionality. Even under rigorous conditions of 40 degrees and 85% humidity, the insulation resistance robustly exceeds 2 MΩ, effortlessly enduring stringent one-minute power frequency tests at 1500V (50Hz). Each component is meticulously arranged to assure secure and flawless connectivity, exuding reliability and excellence.
4. We assure absolute integrity with our comprehensive sealing pressure tests on oil, water, and gas channels, effectively eliminating any possibility of leaks.
5. Alarm System:
1) The incinerator's functionality is highlighted with illuminated power indicators and intuitive switches, ensuring seamless operation;
2) A sophisticated residual burning timer ensures that the furnace's interior is clear of any flammable gases and organic residues, providing a safe and efficient environment;
3) It integrates an advanced overload protection mechanism to prevent motor strain, combined with a negative pressure frequency conversion control for heightened security;
4) It features an intricate interlocking system for both high and low-temperature controls, ensuring precision and reliability.
Design Ideas:
Designed with precision and expertise to meet specific project demands, our rotary kiln incinerator excels at incinerating both solid and liquid residues simultaneously. It is exceptionally adept at managing chemical residues, sludge, organic liquid waste, and industrial solids, setting a benchmark in waste management solutions.
This positions it as the premier choice for any advanced waste disposal facility.Crafted with a robust cylindrical metal exterior, insulated with bricks, our rotary kiln incinerator boasts a calculated horizontal tilt. Its rotational mechanics enhance mixing, allowing seamless movement towards the discharge end along its incline. The advanced flue gas directional system persistently agitates waste, ensuring uniform heating. With a waste residence time of 0.5-1 hour, it guarantees comprehensive thermal treatment and the complete obliteration of organic matter.
Additionally, our cutting-edge secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize the elimination of organic matter. The furnace selection adheres to rigorous standards with temperatures ≥1100ºC and a flue gas residence time ≥2 seconds. Our meticulous flue gas purification process post-cooling removes acidic components, nitrogen oxides, and captures harmful particles and dust, embodying uncompromised quality and safety.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Begin by activating the blower to effectively clear the furnace of any residual and flammable gases, significantly minimizing the explosion risk during ignition.
2) Prior to igniting the powerful burner, it is critical to start the induced draft fan, allowing a thorough five-minute purge of the furnace. This meticulous preparation ensures safety and efficiency as diesel fuel is expertly transported via precision-engineered pipelines to its precise ignition by the burners. The radiant heat elevates the temperature within both the rotary kiln and secondary chamber, ensuring a controlled and steady rise for optimal performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This sophisticated mechanism maintains the combustion temperature at an exact 850ºC through precision oxygen control, ensuring optimal efficiency. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance.
4) The flue gas, a product of the rotary kiln's intense operation, makes its way to the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes superior combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This achieves a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment.
7) After exiting the cyclone, the flue gas moves to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑ + H2O
Lye removal of sulfur and chlorine: Dive into our state-of-the-art lye removal process. This sophisticated technology expertly targets sulfur and chlorine, ensuring seamless and efficient operations while setting a new benchmark for industry excellence.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. emerges as a beacon of innovation and unparalleled quality in the incineration industry. With a robust registered capital of 58 million yuan and an impressive team of over 140 skilled experts, our company is anchored on substantial fixed assets valued at 80 million yuan. Our operations unfold across a sprawling 33,000 square meters dedicated to achieving excellence.
A testament to our cutting-edge capabilities, we are recognized as a high-tech enterprise by the state, holding a third-level qualification in professional contracting for environmental protection engineering. Our commitment to quality is unwavering, underscored by the ISO9001:2015 international quality management system certification and the prestigious CE certification, reflecting our dedication to reliability and top-tier excellence in every project we undertake.
Specializing in pioneering incineration solutions, we design advanced systems for liquid, gas, and solid waste, complemented by sophisticated industrial wastewater treatment equipment. Our diverse portfolio includes industrial hazardous waste incinerators and bespoke solutions finely tailored for the chemical and pharmaceutical sectors, ensuring safety and compliance in waste management.
Our state-of-the-art product line offers an expansive variety of furnace types. This includes versatile rotary kilns, efficient solid/liquid incinerators, cutting-edge exhaust gas direct combustion furnaces, innovative RTO regenerative incinerators, all-encompassing comprehensive incinerators, and specialized medical waste incinerators, each designed to meet specific industry demands.
Through innovative scientific management and advanced testing methodologies, we deliver superior products at competitive prices. Our steadfast commitment to excellence, complemented by outstanding after-sales service, has garnered us widespread acclaim and trust from our clientele. Our comprehensive services encompass initial feasibility analysis, precision design, meticulous manufacturing, seamless installation, thorough commissioning, extensive training, and unwavering after-sales support, ensuring seamless and efficient waste treatment solutions tailored to each client's needs.
Our exceptional products resonate not only across China but also make a significant global impact, extending their reach to Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients underscore our unwavering dedication to unmatched quality and service excellence.
We extend a warm invitation to friends and clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and experience firsthand the remarkable solutions we offer. Explore our world-class facilities and discover how we can partner with you to create innovative, efficient, and sustainable incineration solutions!
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