Product Description
Scopeof Application of Application:
This versatile incinerator is meticulously engineered for the impeccable disposal of medical waste, encompassing surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive array of other medical waste products. Its formidable capabilities ensure that all waste is managed with exceptional precision and unwavering reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in continuous and seamless operations with our sophisticated automatic material feeding and ash removal system, ensuring uninterrupted processes;
2. Delight in an environmentally-responsible design that effectively eliminates smoke and odors, prevents secondary pollution, and reduces operational costs;
3. Our state-of-the-art revolving incinerator body, equipped with mill and multi-phase combustion technology, delivers unmatched efficiency;
4. Achieve thorough cremation, drastically reducing ash volume with an exceptional heat alkali burning rate that surpasses 90%;
5. Effortlessly process materials continuously, expertly managing high-moisture waste with unmatched ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only secure and dependable but also economically beneficial;
7. Designed for unparalleled efficiency, our incinerator operates without emitting smoke, odors, or causing secondary pollution;
8. An energy-efficient marvel: our innovative design guarantees complete treatment with decreased operating costs, maximizing economic returns;
9. Safety and reliability are paramount: predominantly employing an automatic control system with low malfunction rates, ensuring that repairs and maintenance are straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions align with stringent national standards, meeting current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism. This system is designed to intelligently halt the fuel supply should any abnormal burner operation be detected, thus ensuring flawless safety management and peace of mind during operation.
2. Before shutting down, enjoy a seamless operational transition as the incinerator activates a specialized cooling protocol. This ensures the combustion chamber is cooled with precision, maintaining optimal conditions until the temperature reaches a stable, predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees Celsius and 85% humidity, the insulation resistance robustly exceeds 2 MΩ, confidently withstanding stringent tests including a 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure, impeccable connectivity and optimal performance.
4. We guarantee no leaks with our comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity and reliability.
5. Alarm System:
1) Equipped with illuminated power indicators and user-friendly switches, the incinerator device offers both accessibility and clarity;
2) A sophisticated residual burning timer ensures that the furnace's interior is devoid of flammable gases and organic residues, guaranteeing safe and efficient operation throughout its lifecycle;
3) Incorporates an advanced overload protection system to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security and durability;
4) Features a precision interlocking system for both high and low-temperature controls, ensuring seamless functionality under varying conditions.
Design Ideas:
Engineered with immaculate attention to detail to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Especially proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it surpasses conventional waste management solutions.
This makes it the leading solution for any advanced waste disposal center, ensuring unmatched efficiency and environmental responsibility.Crafted with a sleek cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a carefully calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection for superior environmental compliance.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures, all meticulously crafted for unmatched performance and reliability.
Brief Introduction of Main Process Flow:
1) Begin with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition. This step is critical for ensuring the safety and longevity of the incinerator's operation.
2) Before the powerful burner ignites, it is crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance and optimal results.
3) Solid waste is seamlessly introduced into the advanced rotary kiln via an expertly designed feeding system. This cutting-edge technology precisely maintains the combustion temperature at a consistent 850ºC through meticulous oxygen control, ensuring optimal fuel efficiency and waste reduction. Meanwhile, waste liquids are smoothly directed into either the rotary kiln or the secondary combustion chamber through dedicated pipelines, facilitating a flawless integration process for unmatched environmental performance.
4) The flue gas, a byproduct of the rotary kiln's intensive operation, advances to the secondary chamber. Here, incineration by-products like ash and slag are expelled with exceptional efficiency using an ingenious wet scraper mechanism, ensuring operations run smoothly and immaculately.
5) Within the secondary combustion chamber, the flue gas experiences unparalleled combustion. Organic waste liquid introduction raises the temperature to a powerful 1100ºC, intensifying the incineration process. This results in a smokeless, odorless finish with no secondary pollution as the flue gas remains for a precise 4 seconds, ensuring total decomposition of trace organics and dioxins. The decomposition efficiency surpasses an impressive 99.99%. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further promoting environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas transitions to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and readying it for subsequent treatment stages.
7) Once the cyclone process is complete, the flue gas moves to the semi-dry quench tower. A pressure pump skillfully directs the reaction tower to the top of the two-fluid nozzle, transforming it into a fine mist of droplets. These droplets encounter the rising hot flue gas, creating a dense suspended droplet area and rapidly cooling to 200ºC in a split second. This swift action effectively halts dioxin regeneration and eliminates any remaining sparks, safeguarding the cloth bag from potential fire hazards.
8) The flue gas then enters the spray washing tower, followed by the innovative wet packing washing tower device. These crucial stages are instrumental in removing acid gases from the flue gas, ensuring compliance with stringent environmental purity standards.
9) After passing through the spray tower, the flue gas is released into the atmosphere through the chimney, assisted by an induced draft fan that ensures its seamless exit, thus minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ Oxygen Surplus2 → Carbon Dioxide2Elevate + Sulfur Dioxide2Elevate + Hydrogen2Oxygen
Lye removal of sulfur and chlorine: Dive into our state-of-the-art lye removal process. This sophisticated technology surgically targets sulfur and chlorine, delivering unparalleled precision and ensuring seamless and efficient operation that sets new industry standards.
Hydrochloric Acid + Sodium Hydroxide → Sodium Chloride + Hydrogen2Oxygen
Sulfur Dioxide2 + 2 Sodium Hydroxide → Sodium2Sulfur Dioxide3 + Hydrogen2Oxygen
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in the year 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. shines brightly as a symbol of pioneering innovation and exceptional quality. With a formidable registered capital of 58 million yuan, and a dedicated team of over 140 proficient experts, our foundation is further strengthened by fixed assets worth an impressive 80 million yuan. Our expansive operations, spread over a sprawling 33,000 square meters, are committed to delivering excellence in every aspect.
Acknowledged as a high-tech enterprise by national authorities, we proudly possess a third-level qualification in specialized contracting for environmental protection engineering. Our steadfast dedication to quality is highlighted by the ISO9001:2015 international quality management system certification, complemented by the prestigious CE certification, showcasing our unwavering commitment to dependability and superior excellence.
Focusing on state-of-the-art incineration solutions, we engineer sophisticated systems for liquid, gas, and solid waste, alongside cutting-edge industrial wastewater treatment equipment. Our diverse portfolio features industrial hazardous waste incinerators, with custom solutions meticulously crafted for the chemical and pharmaceutical industries.
Our advanced product line boasts an extensive array of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, as well as specialized medical waste incinerators, all designed to meet diverse needs.
Through pioneering scientific management and advanced testing techniques, we deliver unparalleled products at highly competitive prices. Our unwavering pursuit of excellence, enhanced by exceptional after-sales service, has earned us widespread acclaim and trust from our valued clientele. Our all-encompassing services cover feasibility analysis, precision design, manufacturing, detailed installation, commissioning, extensive training, and unwavering after-sales support, ensuring seamless and efficient waste treatment solutions.
Our outstanding products not only captivate audiences across China but also leave a significant mark on the global stage, reaching regions in Southeast Asia, Africa, South America, the Middle East, and beyond. The trust and satisfaction of our clients highlight our steadfast commitment to unmatched quality.
We warmly invite friends and clients from around the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we have to offer!
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