Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes;
2. Delight in an eco-conscious mechanism that eradicates smoke and odors, eliminates secondary pollution, and minimizes operational expenses;
3. Our innovative revolving incinerator body, featuring mill and multi-phase combustion, delivers efficiency par excellence;
4. Experience comprehensive cremation, significantly reducing ash volume with an impressive heat alkali burning rate exceeding 90%;
5. Seamlessly process continuous material feeding, managing high-moisture waste with ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous;
7. Designed for unrivaled efficiency, our incinerator functions without emissions of smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring repairs and maintenance are straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This cutting-edge mechanism precisely maintains the combustion temperature at 850ºC by employing exact oxygen control, ensuring maximum efficiency and performance. Concurrently, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, enabling flawless processing and integration for superior performance.
4) The flue gas, resulting from the intense operation of the rotary kiln, proceeds to the secondary chamber. Here, incineration by-products such as ash and slag are efficiently expelled through an innovative wet scraper mechanism, ensuring smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes a highly efficient combustion process. The introduction of organic waste liquid raises the temperature to an impressive 1100ºC, enhancing the incineration process. This ensures a smokeless, odorless finish with zero secondary pollution, as the flue gas remains in the chamber for a precise 4 seconds. This time frame guarantees the complete decomposition of trace organics and dioxins, achieving an outstanding decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively reduces nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and readying it for subsequent treatment stages.
7) After exiting the cyclone, the flue gas moves to the semi-dry quench tower. A pressure pump skillfully directs the reaction tower to the top of the two-fluid nozzle, converting it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This swift action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring it meets stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is smoothly released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its efficient exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Dive into our state-of-the-art lye removal process. This groundbreaking technology precisely targets sulfur and chlorine with surgical accuracy, ensuring a seamless operation that not only meets but exceeds current industry standards. Experience the epitome of efficiency and reliability, solidifying our position as leaders in innovation.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. has swiftly emerged as a trailblazer in innovation and unmatched quality. With a formidable registered capital of 58 million yuan and a dynamic team of over 140 highly skilled professionals, our company is anchored by substantial fixed assets worth 80 million yuan. We proudly operate across a sprawling 33,000 square meters, dedicated to achieving the pinnacle of excellence.
Acknowledged as a high-tech enterprise by national standards, we boast a coveted third-level qualification in professional contracting within the environmental protection engineering sector. Our unyielding commitment to quality is further validated by the ISO9001:2015 international quality management system certification, along with the esteemed CE certification, highlighting our unwavering dedication to reliability and superior excellence.
As specialists in groundbreaking incineration solutions, we craft sophisticated systems for processing liquid, gas, and solid waste, in addition to cutting-edge industrial wastewater treatment equipment. Our expansive portfolio includes industrial hazardous waste incinerators and meticulously customized solutions specifically designed for the chemical and pharmaceutical industries.
Our cutting-edge product range offers a comprehensive array of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, versatile all-purpose incinerators, and highly specialized medical waste incinerators.
Through revolutionary scientific management practices and advanced testing methodologies, we provide top-notch products at competitive prices. Our unwavering commitment to excellence, paired with exemplary after-sales service, has earned us widespread acclaim and trust from our clients. Our comprehensive service offerings include thorough feasibility analysis, precise design, expert manufacturing, meticulous installation, seamless commissioning, extensive training sessions, and unwavering after-sales support, ensuring optimal and efficient waste treatment solutions.
Our outstanding products resonate not only throughout China but also make a profound global impact, reaching markets in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients underscore our steadfast dedication to delivering unparalleled quality.
We extend a cordial invitation to friends and clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we provide!
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