Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes;
2. Delight in an eco-conscious mechanism that eradicates smoke and odors, eliminates secondary pollution, and minimizes operational expenses;
3. Our innovative revolving incinerator body, featuring mill and multi-phase combustion, delivers efficiency par excellence;
4. Experience comprehensive cremation, significantly reducing ash volume with an impressive heat alkali burning rate exceeding 90%;
5. Seamlessly process continuous material feeding, managing high-moisture waste with ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous;
7. Designed for unrivaled efficiency, our incinerator functions without emissions of smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring repairs and maintenance are straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety as our incinerator integrates a state-of-the-art burner, armed with an innovative protection mechanism that halts fuel supply instantly during any atypical burner function, elevating safety management to a flawless level.
2. Prior to shutdown, witness a seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize at a predetermined value, marking the end of operations.
3. Rely on our groundbreaking leakage protection system for peak performance. Under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily enduring stringent tests of 1-minute power frequency (50Hz) at 1500V. Each component is strategically positioned to ensure seamless and secure connectivity.
4. We guarantee no leaks through comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and user-friendly switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Crafted with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of both solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it takes the lead in waste management.
This makes it the optimal solution for any advanced waste disposal center.Designed with a robust cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement towards the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a cutting-edge secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection adheres to rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components and nitrogen oxides, capturing harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Begin with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the robust burner initiates its powerful ignition, it is absolutely vital to activate the induced draft fan. This ensures a comprehensive five-minute purge of the furnace, a meticulous process designed for unparalleled safety and efficiency. During this phase, diesel fuel is masterfully delivered through expertly engineered pipelines, culminating in precise ignition by the burners. Consequently, radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a reliable and controlled ascent for peak performance.
3) Solid waste is meticulously introduced into the rotary kiln through an ultra-modern feeding system. This advanced mechanism expertly maintains the combustion temperature at a precise 850ºC by leveraging precision oxygen control, ensuring optimal efficiency. Concurrently, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance.
4) The flue gas, a by-product of the rotary kiln's intense operation, gracefully transitions to the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes superior combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This achieves a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This ensures the complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment.
7) After its journey through the cyclone, the flue gas advances to the semi-dry quench tower. Here, a pressure pump adeptly directs the reaction tower to the apex of the two-fluid nozzle, transforming it into fine droplets. These droplets converge with the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This quick action effectively halts dioxin regeneration and extinguishes any lingering sparks, thereby safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Discover the pinnacle of innovation with our cutting-edge lye removal process. This groundbreaking technology precisely zeros in on sulfur and chlorine, ensuring outstanding accuracy and efficiency, elevating operational excellence to unprecedented heights.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. shines brightly as a paragon of innovation and excellence in the industry. With a formidable registered capital of 58 million yuan and a dynamic team of over 140 skilled professionals, our company boasts substantial fixed assets worth 80 million yuan. Spanning a grand 33,000 square meters, our operations are devoted to achieving unparalleled excellence in every endeavor.
As a state-recognized high-tech enterprise, we proudly possess a third-level qualification in professional contracting for environmental protection engineering. Our steadfast dedication to quality is validated by the prestigious ISO9001:2015 international quality management system certification and the esteemed CE certification, showcasing our commitment to delivering reliability and excellence at the highest standards.
At the forefront of cutting-edge incineration technology, we specialize in designing advanced systems for liquid, gas, and solid waste management, as well as sophisticated industrial wastewater treatment equipment. Our diverse portfolio features industrial hazardous waste incinerators and bespoke solutions meticulously tailored for the chemical and pharmaceutical industries, reflecting our expertise and innovation.
Our state-of-the-art product line boasts a wide array of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, offering unparalleled versatility and efficiency.
Through innovative scientific management and advanced testing methodologies, we deliver superior products at competitive prices. Our unwavering commitment to excellence and exceptional after-sales service have earned us widespread acclaim and trust from clients worldwide. Our holistic services include comprehensive feasibility analysis, precision design, expert manufacturing, meticulous installation, precise commissioning, extensive training, and unwavering after-sales support, ensuring seamless and efficient waste treatment solutions.
Our outstanding products resonate across China and make a significant impact globally, reaching audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust from our clients highlight our steadfast dedication to delivering unmatched quality and innovation.
We warmly invite friends and clients from around the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we have to offer!
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