Product Description
Scopeof Application of Application:
This versatile incinerator comes with a remarkable design, specifically crafted for the utmost safety and efficiency in disposing of medical waste. It skillfully handles surgical viscera, auxiliary medical materials, single-use injectors, and an extensive array of other medical waste products. The reliable and robust performance ensures that every waste management task is executed with unparalleled precision and trustworthiness..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy seamless operations with our state-of-the-art automatic material feeding and ash removal system, ensuring flawless and efficient processes;
2. Experience an eco-friendly mechanism designed to completely eliminate smoke and odors, prevent secondary pollution, and significantly cut down operational costs;
3. Our revolutionary revolving incinerator body, equipped with mill and multi-phase combustion technology, guarantees unmatched efficiency and performance;
4. Achieve full cremation with minimal ash residue, boasting an exceptional heat alkali burning rate of over 90%;
5. Effortlessly handle continuous material feeding, expertly managing high-moisture waste while maintaining superior efficiency;
6. Our cutting-edge automatic control technology ensures that operations are not only safe and reliable but also deliver significant economic advantages;
7. Crafted for exceptional efficiency, our incinerator operates without emitting smoke, odors, or causing secondary pollution;
8. A marvel of energy efficiency: our pioneering design facilitates comprehensive treatment with lower operating costs, optimizing your economic returns;
9. Safety and reliability are of utmost importance: utilizing an advanced automatic control system that minimizes malfunction rates, ensuring simple and straightforward maintenance and repairs;
10. Our sophisticated exhaust treatment features, which include a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, fully aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unprecedented safety with our incinerator's state-of-the-art burner. It boasts an advanced protection mechanism that automatically halts fuel supply if abnormal burner operations occur, ensuring impeccable safety management and peace of mind.
2. Before shutting down, enjoy a seamless operational transition as the incinerator initiates a specialized cooling protocol for the combustion chamber. This ensures precision until temperatures stabilize to a predetermined value, marking a flawless end of operations.
3. Trust our pioneering leakage protection system for optimal performance. Even in challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains resiliently above 2 MΩ, effortlessly enduring rigorous tests of 1-minute power frequency (50Hz) at 1500V. Each component is meticulously positioned to guarantee secure and impeccable connectivity.
4. We promise no leaks with all-encompassing sealing pressure tests conducted on oil, water, and gas channels, ensuring absolute reliability and integrity.
5. Alarm System:
1) Illuminated power indicators and user-friendly switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Meticulously engineered to meet specific project demands, our rotary kiln incinerator excels in the simultaneous incineration of solid and liquid residues. It is especially adept at handling chemical residues, sludge, organic liquid waste, and industrial solids, making it a standout in waste management.
This positions it as the premier solution for any cutting-edge waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator showcases a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Begin with the blower to effectively purge residual and flammable gases within the furnace, significantly mitigating explosion risk during ignition.
2) Before igniting the powerful burner, it's crucial to activate the induced draft fan for an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is expertly transported via well-crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for optimal performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This sophisticated mechanism maintains the combustion temperature at an exact 850ºC through precision oxygen control, ensuring optimal efficiency. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance.
4) The flue gas, a product of the rotary kiln's intense operation, makes its way to the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes superior combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This achieves a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment.
7) After exiting the cyclone, the flue gas moves to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the pinnacle of innovation with our cutting-edge lye removal process. This advanced technology precisely neutralizes sulfur and chlorine, ensuring a flawless and efficient operation that sets a new benchmark for industry excellence.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Since its inception in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. has emerged as a hallmark of pioneering technology and impeccable quality. Boasting a formidable registered capital of 58 million yuan and a dynamic team of over 140 consummate professionals, our company is fortified by fixed assets worth 80 million yuan. Our impressive operations span a sprawling 33,000 square meters, meticulously dedicated to delivering excellence.
Accredited as a state-recognized high-tech enterprise, we hold a distinguished third-level qualification in professional contracting for environmental protection engineering. Our steadfast commitment to unparalleled quality is affirmed by the ISO9001:2015 international quality management system certification and the esteemed CE certification, symbolizing our devotion to reliability and elite excellence.
With a focus on cutting-edge incineration solutions, we engineer sophisticated systems for liquid, gas, and solid waste management, along with advanced industrial wastewater treatment equipment. Our portfolio proudly features industrial hazardous waste incinerators and bespoke solutions specifically crafted for the chemical and pharmaceutical industries.
Our state-of-the-art product range encompasses a comprehensive array of furnace types, including rotary kilns, solid/liquid incinerators, direct combustion furnaces for exhaust gases, RTO regenerative incinerators, all-encompassing incinerators, and specialized medical waste incinerators, catering to diverse incineration needs.
Employing innovative scientific management and avant-garde testing methodologies, we produce premium products at highly competitive prices. Our unwavering pursuit of excellence, coupled with exceptional after-sales service, has earned us widespread acclaim and trust from our esteemed clientele. We offer a full spectrum of services, including feasibility analysis, precision engineering design, manufacturing, meticulous installation, commissioning, comprehensive training, and steadfast after-sales support, ensuring seamless and proficient waste treatment solutions.
Our outstanding products resonate profoundly not only within China but also on the global stage, making a significant impact in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients vividly demonstrate our steadfast dedication to unparalleled quality and innovation.
We warmly welcome friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we have to offer!
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