Product Description
Scopeof Application of Application:
This versatile incinerator is masterfully engineered for the unparalleled safe and efficient disposal of medical waste, covering everything from intricate surgical viscera and auxiliary medical materials to single-use injectors, and an extensive array of other medical waste products. With its robust capabilities, it ensures that all waste is meticulously managed with the highest precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy seamless and uninterrupted operations with our automatic material feeding and ash removal system, ensuring consistently smooth processes;
2. Indulge in an eco-conscious design that eradicates smoke and odors, prevents secondary pollution, and effectively minimizes operational costs;
3. Our state-of-the-art revolving incinerator body, equipped with mill and multi-phase combustion, offers unmatched efficiency;
4. Experience thorough cremation, dramatically reducing ash volume while achieving an exceptional heat alkali burning rate that exceeds 90%;
5. Effortlessly process continuous material feeding, skillfully managing high-moisture waste with unparalleled ease and efficiency;
6. Cutting-edge automatic control technology guarantees operations that are not only safe and reliable but also economically beneficial;
7. Designed for unparalleled efficiency, our incinerator operates without emitting smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our innovative design ensures comprehensive treatment with reduced operational costs, maximizing economic benefits;
9. Safety and reliability are of utmost importance: primarily utilizing an advanced automatic control system with low malfunction rates, making repairs and maintenance straightforward;
10. Our sophisticated exhaust treatment system, featuring a secondary combustion chamber, heat exchange, and dust removal, ensures emissions meet the most stringent national standards and comply with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) As the anticipation builds, the initiation of the induced draft fan becomes paramount, setting the stage for an extensive five-minute purging of the furnace. This essential procedure ensures both safety and efficiency, as the diesel fuel is transported with precision through meticulously designed pipelines. The moment the burners ignite, the radiant heat begins its orchestrated dance, gracefully elevating the temperature within both the rotary kiln and secondary chamber. This controlled temperature rise is key to achieving peak performance and operational excellence.
3) Solid waste enters the rotary kiln with unmatched expertise, thanks to a state-of-the-art feeding system. This sophisticated mechanism ensures the combustion temperature is carefully maintained at a precise 850ºC through exact oxygen control, optimizing efficiency at every turn. Meanwhile, waste liquid journeys seamlessly via dedicated pipelines into either the rotary kiln or the secondary combustion chamber. This flawless integration ensures superior performance, underscoring the system's prowess in handling diverse waste types with ease and precision.
4) The flue gas, a testament to the rotary kiln's vigorous operation, finds its path to the secondary chamber. Here, the incineration by-products, including ash and slag, are expelled with unparalleled efficiency through an innovative wet scraper mechanism. This ensures operations remain smooth and immaculate, maintaining the high standards synonymous with Yixing Huarui's technology.
5) Within the secondary combustion chamber, the flue gas undergoes an intensified combustion process. Upon introducing organic waste liquid, the temperature soars to an impressive 1100ºC, thereby amplifying the incineration process to achieve a smokeless and odorless finish. With zero secondary pollution, the flue gas is retained for exactly 4 seconds to ensure complete decomposition of trace organics and dioxins, boasting a decomposition efficiency exceeding 99.99%. The precise breakdown of organic components and carbon particles occurs at this elevated temperature. Furthermore, the chamber's advanced multi-stage combustion strategy effectively minimizes nitrogen oxide formation, enhancing environmental safety to new heights.
6) Emerging triumphantly from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, the ash content is expertly neutralized by the power of centrifugal force, significantly purifying the flue gas. This crucial step prepares it for subsequent treatment stages, highlighting the system's comprehensive approach to emissions management.
7) Following its cyclone exit, the flue gas transitions to the semi-dry quench tower. A pressure pump skillfully directs the reaction tower to the apex of the two-fluid nozzle, transforming it into delicate droplets. These droplets encounter the hot ascending flue gas, creating a dense suspended droplet area and rapidly cooling the gas to 200ºC within just a second. This swift action effectively prevents dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag and ensuring the system's integrity against potential fire hazards.
8) The journey of flue gas continues as it enters the spray washing tower, followed by its passage through the wet packing washing tower device. These critical stages are pivotal in the eradication of acid gases from the flue gas, guaranteeing adherence to stringent environmental standards for purity and cleanliness.
9) Upon completing its journey through the spray tower, the flue gas makes its final exit into the atmosphere via the chimney. Assisted by an induced draft fan, this smooth release minimizes environmental impact, reflecting Yixing Huarui's commitment to sustainable and responsible waste management practices.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Immerse yourself in our groundbreaking lye removal system that artfully and meticulously extracts sulfur and chlorine. This cutting-edge technology is engineered for maximum precision and operational excellence, setting new benchmarks in the industry with its flawless and efficient performance.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a beacon of innovation and superior quality. With a robust registered capital of 58 million yuan and an impressive team of over 140 skilled experts, our firm is built on substantial fixed assets valued at 80 million yuan. Our operations are sprawled across a magnificent 33,000 square meters dedicated to excellence.
Recognized as a high-tech enterprise by the state, we proudly hold a third-level qualification in professional contracting for environmental protection engineering. Our unwavering commitment to quality is underscored by the ISO9001:2015 international quality management system certification and the prestigious CE certification, reflecting our dedication to reliability and top-tier excellence.
Specializing in cutting-edge incineration solutions, we design advanced systems for liquid, gas, and solid waste, alongside sophisticated industrial wastewater treatment equipment. Our portfolio includes industrial hazardous waste incinerators and bespoke solutions tailored for the chemical and pharmaceutical sectors.
Our state-of-the-art product line offers an expansive variety of furnace types, ranging from rotary kilns and solid/liquid incinerators to exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-encompassing incinerators, and specialized medical waste incinerators.
Through innovative scientific management and cutting-edge testing methodologies, we deliver superior products at competitive prices. Our steadfast commitment to excellence, complemented by outstanding after-sales service, has garnered us broad acclaim and trust from our clientele. Our comprehensive services encompass feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, extensive training, and steadfast after-sales support, ensuring seamless and efficient waste treatment solutions.
Our exceptional products resonate not only across China but also make a significant global impact, reaching audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients underscore our unwavering dedication to unmatched quality.
We extend a warm invitation to friends and clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and explore the remarkable solutions we offer!
Certifications
After Sales Service
FAQ
Audited Supplier 
){kind=link}