Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes;
2. Delight in an eco-conscious mechanism that eradicates smoke and odors, eliminates secondary pollution, and minimizes operational expenses;
3. Our innovative revolving incinerator body, featuring mill and multi-phase combustion, delivers efficiency par excellence;
4. Experience comprehensive cremation, significantly reducing ash volume with an impressive heat alkali burning rate exceeding 90%;
5. Seamlessly process continuous material feeding, managing high-moisture waste with ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous;
7. Designed for unrivaled efficiency, our incinerator functions without emissions of smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring repairs and maintenance are straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity:50-5000kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's state-of-the-art burner. It features an advanced protection system that halts fuel supply during any abnormal burner operation, ensuring flawless safety management.
2. As operations conclude, our incinerator initiates a specialized cooling protocol for the combustion chamber, which maintains precision until temperatures stabilize to a safe, predetermined level, showcasing seamless operational transitions.
3. Trust our innovative leakage protection system for optimal performance. Even in challenging conditions of 40 degrees and 85% humidity, it maintains insulation resistance robustly over 2 MΩ, effortlessly withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is precisely placed to ensure secure and impeccable connectivity.
4. Our sealing pressure tests on oil, water, and gas channels guarantee full integrity and zero leaks.
5. Alarm System:
1) Featuring illuminated power indicators and user-friendly switches for the incinerator device;
2) A sophisticated residual burning timer clears the furnace of flammable gases and organic residues, ensuring safe and efficient operation;
3) Advanced overload protection safeguards against motor strain, with a negative pressure frequency conversion control for increased security;
4) Includes a precision interlocking system for high and low-temperature controls.
Design Ideas:
Meticulously engineered to fulfill specific project requirements, our rotary kiln incinerator excels at simultaneously incinerating solid and liquid residues. Particularly adept at handling chemical residues, sludge, organic liquid waste, and industrial solids, it represents the pinnacle of waste management solutions.
This makes it the premier choice for any advanced waste disposal center.Designed with a cylindrical metal exterior enveloped by insulating bricks, the rotary kiln incinerator boasts an expertly calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, ensuring smooth movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with a waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Furthermore, a cutting-edge secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. The furnace selection adheres to rigorous standards: temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, meticulous flue gas purification removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Start with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing the explosion risk during ignition.
2) Before the powerful burner ignites, it's crucial to activate the induced draft fan, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is expertly transported via crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system, maintaining the combustion temperature at a precise 850ºC via precision oxygen control. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber through dedicated pipelines, ensuring flawless processing and integration.
4) The flue gas, born from the rotary kiln, travels to the secondary chamber, where incineration by-products, such as ash and slag, are efficiently expelled through an innovative wet scraper mechanism. This advanced system guarantees unobstructed and immaculate operations.
5) In the heart of the secondary combustion chamber, the flue gas is subjected to an elevated combustion process, with organic waste liquid enhancing the temperature to a formidable 1100ºC. This intensifies the incineration process, achieving a smokeless, odorless finish with zero secondary pollution. The flue gas remains in this chamber for a precise 4.0 seconds, ensuring complete decomposition of trace organics and dioxins, with a decomposition efficiency surpassing 99.99%. The meticulous breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation.
6) Emerging majestically from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector, where ash content is expertly neutralized by the power of centrifugal force. This strategic enhancement significantly purifies the flue gas, preparing it for the subsequent stages.
7) After gracefully leaving the cyclone, the flue gas moves to the semi-dry quench tower. Here, a pressure pump deftly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These encounter the hot flue gas ascending, forming a dense suspended droplet area, rapidly cooling to 200 ºC within a second. This swift action effectively halts dioxin regeneration and extinguishes any lingering sparks, protecting the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are pivotal in eliminating acid gases from the flue gas, ensuring purity and adherence to the most stringent environmental standards.
9) The flue gas, having traversed the spray tower, is subsequently released into the atmosphere via the chimney, with an induced draft fan ensuring its smooth exit, thus minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the cutting-edge lye removal process, meticulously engineered to target sulfur and chlorine with exceptional precision, ensuring a flawless operation.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in the illustrious year of 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands tall as an epitome of pioneering innovation and unmatched quality. With an impressive registered capital of 58 million yuan, this powerhouse boasts a stellar workforce of over 140 skilled professionals. Our robust fixed assets are valued at an impressive 80 million yuan, sprawling across an expansive 33,000 square meters dedicated to operational excellence.
Proudly honored as a state-recognized high-tech enterprise, we possess an esteemed third-level qualification in professional contracting for environmental protection engineering. Our unwavering dedication to quality is reinforced by the ISO9001:2015 international quality management system certification, alongside the prestigious CE certification, underscoring our steadfast promise of unwavering reliability and excellence.
Our core prowess lies in crafting cutting-edge incineration solutions, meticulously tailored to include liquid, gas, and solid waste incinerators. Additionally, we specialize in advanced industrial wastewater treatment equipment. Our extensive offerings feature industrial hazardous waste incinerators and bespoke solutions meticulously designed for the chemical and pharmaceutical industries.
Our pioneering product range unveils a comprehensive selection of furnace types: from state-of-the-art rotary kilns to specialized solid and liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and highly specialized medical waste incinerators, each crafted to exacting standards.
Harnessing the power of innovative scientific management practices paired with cutting-edge testing techniques, we deliver products of exceptional quality at highly competitive prices. Our relentless pursuit of excellence, coupled with impeccable after-sales service, has garnered resounding acclaim and trust from our clientele. We offer a full suite of services, encompassing in-depth feasibility analysis, precise design, expert manufacturing, meticulous installation, smooth commissioning, comprehensive training, and unwavering after-sales tracking, ensuring seamless and effective waste treatment solutions.
Our exceptional products strike a resonant chord with customers across China and make a significant global impact, extending their reach to Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction of our clients stands as a testament to our unwavering commitment to unparalleled quality and excellence.
We extend a warm invitation to friends and esteemed clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. to explore and experience the extraordinary solutions we proudly offer!
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