Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes;
2. Delight in an eco-conscious mechanism that eradicates smoke and odors, eliminates secondary pollution, and minimizes operational expenses;
3. Our innovative revolving incinerator body, featuring mill and multi-phase combustion, delivers efficiency par excellence;
4. Experience comprehensive cremation, significantly reducing ash volume with an impressive heat alkali burning rate exceeding 90%;
5. Seamlessly process continuous material feeding, managing high-moisture waste with ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous;
7. Designed for unrivaled efficiency, our incinerator functions without emissions of smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring repairs and maintenance are straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, boasting a sophisticated protection mechanism. This system automatically halts the fuel supply when abnormal burner operation is detected, ensuring flawless safety management and peace of mind for users.
2. Before shutting down, the incinerator activates a specialized cooling protocol for the combustion chamber. This seamless operational transition maintains precision until temperatures stabilize to a predetermined value, marking the end of operations, ensuring optimal safety and efficiency.
3. Rely on our innovative leakage protection system for peak performance. Even in challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed, ensuring secure and impeccable connectivity, providing unmatched reliability.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity and unmatched performance.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device, offering user-friendly interface and control;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation, and enhancing operational safety;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for heightened security, ensuring longevity of the device;
4) Features a precision interlocking system for both high and low-temperature controls, ensuring consistent performance and safety.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management, establishing itself as a leader in advanced waste disposal technology.
This makes it the leading solution for any advanced waste disposal center, where excellence in waste management is paramount.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and complete organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection and adherence to environmental regulations.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures, ensuring a seamless integration of components for optimal performance.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition, ensuring safety and efficiency from the very start.
2) Prior to the ignition of the mighty burner, it is of paramount importance to activate the induced draft fan, initiating an exhaustive five-minute purging ritual of the furnace. This meticulous procedure guarantees both safety and operational efficiency as the diesel fuel is expertly transported through meticulously engineered pipelines, culminating in its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled ascent towards peak performance.
3) Solid waste is adeptly introduced into the rotary kiln through a cutting-edge feeding system. This sophisticated apparatus maintains the combustion temperature steadfastly at 850ºC via precise oxygen regulation, ensuring optimal efficacy. In parallel, waste liquid is seamlessly channeled into either the rotary kiln or the secondary combustion chamber through dedicated conduits, facilitating flawless processing and integration for superior performance.
4) The flue gas, a byproduct of the rotary kiln's intense operations, journeys to the secondary chamber. Here, incineration by-products such as ash and slag are efficiently expelled through an innovative wet scraper mechanism, ensuring smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes unparalleled combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This achieves a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This meticulous process ensures the complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency exceeding 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment.
7) After exiting the cyclone, the flue gas proceeds to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets encounter the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This swift action effectively halts dioxin regeneration and extinguishes any lingering sparks, thereby safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These critical stages are instrumental in eliminating acid gases from the flue gas, ensuring it meets stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Immerse yourself in our cutting-edge lye removal system, where innovation meets precision. This advanced technology meticulously excises sulfur and chlorine, offering unrivaled accuracy and ensuring an effortlessly smooth operation that redefines industry excellence.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. is a testament to groundbreaking innovation and unparalleled quality. Backed by a formidable registered capital of 58 million yuan, and fortified by an elite team of over 140 proficient experts, our enterprise is anchored in fixed assets worth an impressive 80 million yuan. Our expansive 33,000 square meter facility is a sanctuary of excellence and dedication.
As a state-recognized high-tech enterprise, we proudly possess a third-level qualification for specialized environmental protection engineering contracting. Our relentless pursuit of quality is validated by the prestigious ISO9001:2015 international quality management system certification, alongside the esteemed CE certification, manifesting our commitment to unmatched reliability and excellence.
Pioneering the forefront of incineration technology, we craft state-of-the-art solutions for liquid, gas, and solid waste. Additionally, our expertise extends to advanced industrial wastewater treatment systems. Our diverse portfolio boasts industrial hazardous waste incinerators and bespoke solutions meticulously designed for the chemical and pharmaceutical industries.
Our cutting-edge product lineup includes an expansive array of furnace types, featuring rotary kilns, solid/liquid incinerators, direct combustion exhaust gas furnaces, RTO regenerative incinerators, comprehensive incinerators, and specially engineered medical waste incinerators.
Leveraging innovative scientific management and advanced testing techniques, we offer superior products at competitive prices. Our unwavering commitment to excellence, coupled with an exemplary after-sales service, has earned us widespread acclaim and trust from our clients. Our holistic services encompass feasibility analysis, precise design, manufacturing, meticulous installation, commissioning, comprehensive training, and unwavering after-sales support, ensuring flawless and efficient waste treatment solutions.
Our extraordinary products not only make waves across China but also have a profound global resonance, reaching audiences in Southeast Asia, Africa, South America, the Middle East, and more. The trust and satisfaction of our clients highlight our steadfast commitment to delivering unmatched quality.
We cordially invite friends and clients from around the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the exceptional solutions we provide!
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