Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our state-of-the-art automatic material feeding and ash removal system, ensuring seamless and smooth processes;
2. Delight in our eco-conscious mechanism, meticulously engineered to eradicate smoke and odors, effectively eliminating secondary pollution while minimizing operational costs;
3. Our pioneering revolving incinerator body, complete with mill and multi-phase combustion, offers unmatched efficiency in waste processing;
4. Experience thorough cremation with our advanced system, significantly reducing ash volume and achieving an impressive heat alkali burning rate exceeding 90%;
5. Seamlessly process continuous material feeding with ease, managing high-moisture waste efficiently and effectively;
6. Cutting-edge automatic control technology guarantees operations that are safe, dependable, and economically advantageous, offering unparalleled reliability;
7. Designed with unrivaled efficiency in mind, our incinerator operates without emissions of smoke, odors, or secondary pollution, setting a new standard in environmental safety;
8. An energy-efficient marvel: our innovative design ensures comprehensive treatment with reduced running costs, maximizing economic benefits and sustainability;
9. Safety and reliability are paramount: utilizing a primary automatic control system that boasts low malfunction rates, ensuring easy and straightforward repairs and maintenance;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal system, ensure emissions meet stringent national standards, perfectly aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This sophisticated mechanism ensures the combustion temperature is meticulously maintained at an exact 850ºC via precision oxygen control, guaranteeing optimal efficiency and performance. Simultaneously, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber through dedicated pipelines, facilitating flawless processing and integration to ensure superior performance.
4) The flue gas, a by-product of the rotary kiln's intense operation, is meticulously channeled to the secondary combustion chamber. Here, incineration by-products such as ash and slag are efficiently expelled through an innovative wet scraper mechanism, ensuring smooth operations that are both seamless and immaculate.
5) Within the secondary combustion chamber, the flue gas undergoes exceptional combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process to achieve a smokeless, odorless finish with zero secondary pollution. The flue gas remains in this chamber for a precise 4 seconds, ensuring complete decomposition of trace organics and dioxins. This process achieves an impressive decomposition efficiency of over 99.99%, as trace organic components and carbon particles undergo precise breakdown at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Within this sophisticated system, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas as it is prepared for subsequent stages of treatment.
7) After exiting the cyclone, the flue gas moves to the semi-dry quench tower. Here, a pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets interact with the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This swift action effectively halts dioxin regeneration and extinguishes any residual sparks, safeguarding the cloth bag from potential fires.
8) The flue gas proceeds to enter the spray washing tower, followed by the wet packing washing tower device. These vital stages play a crucial role in the elimination of acid gases from the flue gas, ensuring that the gas meets stringent environmental purity standards.
9) Upon traversing the spray tower, the flue gas is gracefully released into the atmosphere via the chimney. This release is smoothly facilitated by an induced draft fan, ensuring a minimal environmental impact and seamless exit.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Uncover the cutting-edge prowess of our lye removal process. This advanced technology precisely targets sulfur and chlorine, ensuring unmatched accuracy and facilitating an operational excellence that redefines industry benchmarks.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. is a shining beacon of innovation and exemplary quality in the incineration industry. With a commanding registered capital of 58 million yuan and a dynamic team exceeding 140 highly skilled professionals, our company is supported by substantial fixed assets valued at an impressive 80 million yuan. Our operations flourish within a sprawling 33,000 square meters, dedicated to setting new benchmarks in excellence.
As a state-recognized high-tech enterprise, we proudly possess a third-level qualification in professional environmental protection engineering contracting. Our unwavering dedication to excellence is further evidenced by the prestigious ISO9001:2015 international quality management system certification and the esteemed CE certification, affirming our commitment to reliability and unparalleled quality.
Specializing in pioneering incineration solutions, we engineer advanced systems for liquid, gas, and solid waste, alongside high-tech industrial wastewater treatment equipment. Our portfolio is enriched with industrial hazardous waste incinerators and bespoke solutions meticulously tailored for the chemical and pharmaceutical industries.
Our cutting-edge product range boasts a comprehensive variety of furnace types, including state-of-the-art rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-encompassing incinerators, and specialized medical waste incinerators, meeting diverse industry needs.
Through innovative scientific management and advanced testing methodologies, we provide superior products at highly competitive prices. Our unwavering commitment to excellence, complemented by exemplary after-sales service, has earned us widespread acclaim and trust from a global clientele. Our comprehensive services cover detailed feasibility analysis, precision design, expert manufacturing, meticulous installation, precise commissioning, extensive training, and steadfast after-sales support, ensuring seamless and efficient waste treatment solutions tailored to perfection.
Our exceptional products have resonated not only within China but have also made a remarkable global impact, extending our reach to Southeast Asia, Africa, South America, the Middle East, and more. The satisfaction and trust of our clients are a testament to our relentless pursuit of unmatched quality.
We warmly invite friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we have to offer. Experience first-hand the innovation and quality that set us apart in the industry!
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