Product Description
Scopeof Application of Application:
This versatile incinerator is masterfully engineered to handle the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and an extensive array of other medical waste items. Its robust capabilities guarantee precise and reliable waste management..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy the seamless efficiency of uninterrupted operations with our automatic material feeding and ash removal system, ensuring smooth and reliable processes;
2. Embrace an environmentally friendly approach that eliminates smoke and odors, prevents secondary pollution, and reduces operational costs;
3. Our cutting-edge revolving incinerator body, equipped with mill and multi-phase combustion, delivers outstanding efficiency;
4. Achieve thorough cremation, significantly minimizing ash volume with an exceptional heat alkali burning rate exceeding 90%;
5. Effortlessly manage continuous material feeding, effectively handling high-moisture waste with precision and efficiency;
6. State-of-the-art automatic control technology ensures not only safe and dependable operations but also economic advantages;
7. Engineered for unmatched efficiency, our incinerator operates without smoke, odors, or secondary pollution;
8. A marvel of energy efficiency: our innovative design guarantees comprehensive treatment with reduced operational expenses, maximizing economic gains;
9. Safety and reliability are prioritized: utilizing a primarily automatic control system with low malfunction rates, simplifying repairs and maintenance;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions comply with stringent national standards, meeting current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is expertly introduced into the rotary kiln through an advanced feeding system. This sophisticated mechanism maintains the combustion temperature at an exact 850ºC through precision oxygen control, ensuring optimal efficiency. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for exceptional performance and sustainability.
4) The flue gas, a product of the rotary kiln's intense operation, travels to the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism. This ensures smooth and immaculate operations, providing a seamless transition for waste materials while maximizing operational fluidity.
5) Within the secondary combustion chamber, the flue gas undergoes superior combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This results in a smokeless, odorless finish with zero secondary pollution, as the flue gas is retained here for a precise 4 seconds. This allows for complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, enhancing environmental safety and operational excellence.
6) Emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment. This ensures the flue gas is effectively cleansed and optimized for further environmental protection measures.
7) After exiting the cyclone, the flue gas moves to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This swift and efficient action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires while ensuring environmental integrity.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity. This process guarantees that the treated flue gas achieves optimal levels of cleanliness and regulatory compliance.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth exit. This process minimizes environmental impact by facilitating the safe dispersal of treated flue gas and maintaining atmospheric integrity.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience our groundbreaking lye removal process, engineered with cutting-edge technology. This advanced innovation precisely targets sulfur and chlorine, providing unmatched precision and efficiency, setting a new benchmark in the industry for flawless and streamlined operations.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. is a shining example of innovation and excellence in the incineration industry. Boasting a formidable registered capital of 58 million yuan and a dynamic team of over 140 seasoned experts, our company is fortified by substantial fixed assets worth 80 million yuan. Our operations flourish within an expansive 33,000 square meters, dedicated to outstanding service and innovation.
Honored as a high-tech enterprise, we hold a third-level qualification in professional contracting for environmental protection engineering from the state. Our steadfast commitment to quality is evidenced by the ISO9001:2015 international quality management system certification and the prestigious CE certification, which epitomize our pursuit of reliability and superior excellence.
Pioneers in cutting-edge incineration solutions, we expertly design sophisticated systems for liquid, gas, and solid waste management, alongside advanced industrial wastewater treatment equipment. Our impressive portfolio features industrial hazardous waste incinerators and bespoke solutions meticulously tailored for the chemical and pharmaceutical sectors.
Our state-of-the-art product line showcases a comprehensive array of furnace types, which includes rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-inclusive incinerators, and specialized medical waste incinerators.
Through innovative scientific management and pioneering testing methodologies, we produce top-quality products at competitive prices. Our unwavering commitment to excellence is complemented by exceptional after-sales service, earning us widespread acclaim and trust from our valued clients. Our extensive services include feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, comprehensive training, and unwavering after-sales support, ensuring seamless and efficient waste treatment solutions.
Our extraordinary products leave a lasting impact not just across China but also globally, resonating in Southeast Asia, Africa, South America, the Middle East, and more. The trust and satisfaction of our clients reinforce our unyielding dedication to unparalleled quality.
We warmly welcome friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the remarkable solutions we proudly offer!
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