Product Description
Scopeof Application of Application:
This versatile incinerator is expertly crafted for the meticulous and effective disposal of medical waste. It handles everything from surgical viscera to auxiliary medical materials, and single-use injectors, as well as a wide array of other medical waste products. Its resilient design promises that all waste is processed with exceptional precision and unwavering reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy seamless operations with our state-of-the-art automatic material feeding and ash removal system, ensuring flawless continuity in processes;
2. Experience a green-friendly mechanism that effectively obliterates smoke and odors, eradicates secondary pollution, and slashes operational costs;
3. Our cutting-edge revolving incinerator body is equipped with milling and multi-phase combustion capabilities, offering unparalleled efficiency;
4. Benefit from comprehensive cremation, dramatically reducing ash volume with a remarkable heat alkali burning rate that surpasses 90%;
5. Effortless handling of continuous material feeding, expertly managing high-moisture waste with optimal ease and efficiency;
6. Innovative automatic control technology delivers not only safety and reliability but also significant economic advantages;
7. Designed to achieve exceptional efficiency, our incinerator operates free of smoke emissions, odors, and secondary pollution;
8. This energy-efficient wonder: our sophisticated design ensures thorough treatment with minimized running expenses, enhancing economic gains;
9. Prioritizing safety and reliability, the incinerator leverages an automatic control system with a minimal malfunction rate, ensuring straightforward repairs and maintenance;
10. Our advanced exhaust treatment features—including a secondary combustion chamber, heat exchange, and dust removal—ensure compliance with stringent national standards, seamlessly aligning with contemporary exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste enters the rotary kiln with precision, thanks to a cutting-edge feeding system. This advanced technology ensures consistent combustion at 850ºC through meticulous oxygen management, optimizing efficiency. Concurrently, waste liquid is expertly channeled into either the rotary kiln or the secondary combustion chamber through dedicated pipelines, integrating seamlessly for outstanding performance.
4) As the rotary kiln operates intensely, the resultant flue gas transitions to the secondary chamber. Here, incineration by-products such as ash and slag are expelled with exceptional efficiency using an innovative wet scraper mechanism. This ensures operations are smooth and immaculate.
5) In the secondary combustion chamber, the flue gas experiences enhanced combustion. The introduction of organic waste liquid raises the temperature to an impressive 1100ºC, enhancing the incineration process. This results in a smokeless, odorless finish with no secondary pollution, as the flue gas remains for exactly 4 seconds. This duration ensures thorough decomposition of trace organics and dioxins, achieving a remarkable decomposition efficiency exceeding 99.99%. The precise breakdown of residual organics and carbon particles occurs around 1100ºC. The chamber's advanced multi-stage combustion strategy effectively reduces nitrogen oxide formation, significantly boosting environmental safety.
6) After leaving the secondary combustion chamber, the flue gas enters the water-cooled cyclone dust collector. Here, centrifugal force expertly neutralizes ash content, significantly purifying the flue gas and preparing it for subsequent treatment stages.
7) Once it exits the cyclone, the flue gas advances to the semi-dry quench tower. A pressure pump skillfully directs the reaction tower to the top of the two-fluid nozzle, converting it into fine droplets. These droplets interact with the hot ascending flue gas, creating a dense suspended droplet area and quickly cooling to 200ºC within a second. This rapid cooling effectively halts dioxin regeneration and extinguishes any residual sparks, protecting the cloth bag from potential fires.
8) The flue gas then proceeds to the spray washing tower, followed by the wet packing washing tower device. These essential stages are crucial for removing acid gases from the flue gas, ensuring it meets stringent environmental purity standards.
9) After passing through the spray tower, the flue gas is released into the atmosphere through the chimney, aided by an induced draft fan that ensures a smooth exit, thus minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Immerse yourself in our cutting-edge lye removal technology. This advanced system meticulously targets sulfur and chlorine, offering unmatched precision and guaranteeing smooth, efficient operations that redefine industry benchmarks.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. has emerged as a beacon of innovation and unparalleled quality. With a formidable registered capital of 58 million yuan, our company is powered by a dynamic team of over 140 skilled experts. We proudly stand on substantial fixed assets valued at an impressive 80 million yuan. Our operations thrive across an expansive 33,000 square meters, dedicated to delivering excellence.
Honored as a state-recognized high-tech enterprise, we possess a third-level qualification in professional contracting for environmental protection engineering. Our steadfast commitment to quality is validated by the prestigious ISO9001:2015 international quality management system certification and the esteemed CE certification, highlighting our dedication to reliability and elite excellence.
Specializing in pioneering incineration solutions, we engineer cutting-edge systems for liquid, gas, and solid waste, along with sophisticated industrial wastewater treatment equipment. Our impressive portfolio features industrial hazardous waste incinerators and bespoke solutions crafted specifically for the chemical and pharmaceutical industries.
Our state-of-the-art product line encompasses a diverse array of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators.
Through innovative scientific management coupled with cutting-edge testing methodologies, we deliver products of superior quality at competitive prices. Our unwavering dedication to excellence, paired with outstanding after-sales service, has earned us widespread acclaim and trust from our clientele. Our comprehensive services cover everything from feasibility analysis and precision design to manufacturing, meticulous installation, commissioning, extensive training, and dedicated after-sales support, ensuring seamless and efficient waste treatment solutions.
Our extraordinary products not only resonate across China but also create a significant global footprint, reaching audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clientele underscore our unwavering commitment to unsurpassed quality.
We warmly invite friends and clients from around the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the exceptional solutions we proudly offer!
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