Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes;
2. Delight in an eco-conscious mechanism that eradicates smoke and odors, eliminates secondary pollution, and minimizes operational expenses;
3. Our innovative revolving incinerator body, featuring mill and multi-phase combustion, delivers efficiency par excellence;
4. Experience comprehensive cremation, significantly reducing ash volume with an impressive heat alkali burning rate exceeding 90%;
5. Seamlessly process continuous material feeding, managing high-moisture waste with ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous;
7. Designed for unrivaled efficiency, our incinerator functions without emissions of smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring repairs and maintenance are straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's state-of-the-art burner. It boasts an innovative protection system that instantly halts the fuel supply during any irregular burner activity, guaranteeing impeccable safety protocols.
2. Before the incinerator shuts down, enjoy a flawless transition as it initiates a bespoke cooling protocol for the combustion chamber, precisely maintaining conditions until temperatures reach a predetermined safety level, signaling the completion of operations.
3. Trust our cutting-edge leakage protection system for top-tier performance. In even the harshest climates of 40 degrees Celsius and 85% humidity, the insulation resistance impressively remains above 2 MΩ, easily enduring rigorous assessments with a 1-minute power frequency test at 1500V. Every piece is thoughtfully positioned to ensure unmatched security and flawless connections.
4. We assure zero leaks through comprehensive sealing pressure evaluations on oil, water, and gas channels, maintaining absolute system integrity.
5. Alarm System:
1) Illuminated power indicators and user-friendly switches for seamless incinerator operation;
2) A sophisticated residual burning timer keeps the furnace free of flammable gases and organic residues, ensuring safe, efficient functionality;
3) Features advanced overload protection to prevent motor strain, complemented by negative pressure frequency conversion control for heightened security;
4) High-precision interlocking mechanisms for both high and low-temperature regulation.
Design Ideas:
Meticulously tailored to meet specific project requirements, our rotary kiln incinerator shines in the simultaneous incineration of both solid and liquid residues. Exceptional in handling chemical residues, sludge, organic liquid waste, and industrial solids, it revolutionizes waste management.
This makes it the foremost choice for any avant-garde waste disposal center.Crafted with a robust cylindrical metal shell enveloped by insulating bricks, the rotary kiln incinerator is designed with a precise horizontal tilt. Its rotational dynamics ensure optimal mixing, promoting effortless movement to the discharge end along its incline. The ingenious flue gas directional system continuously stirs waste for even heating, with a residence time of 0.5-1 hour, ensuring thorough thermal treatment and complete organic matter destruction.
Furthermore, an advanced secondary combustion chamber re-incinerates produced gases, reaching extreme temperatures of 1100ºC to maximize organic matter eradication. Furnace specifications comply with stringent standards, with temperatures ≥1100ºC and a flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously extracts acidic components, nitrogen oxides, and captures noxious particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quenching acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Begin with the blower to meticulously expel any residual and flammable gases within the furnace, significantly lowering explosion risk during ignition.
2) Prior to the powerful burner ignition, it's imperative to activate the induced draft fan, allowing a thorough five-minute purge of the furnace. This careful process ensures safety and efficacy as the diesel fuel is expertly directed through precision-engineered pipelines, culminating in its accurate ignition by the burners. The radiant heat artfully elevates the temperature within both the rotary kiln and secondary chamber, guaranteeing a controlled and steady rise for superior performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This sophisticated mechanism maintains the combustion temperature meticulously at 850ºC through precise oxygen control, ensuring exceptional efficiency. Concurrently, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via specialized pipelines, facilitating flawless processing and perfect integration for superior operational performance.
4) The flue gas, a by-product of the rotary kiln's intense operation, is channeled to the secondary chamber. Here, incineration residues like ash and slag are expelled with remarkable efficiency through a groundbreaking wet scraper mechanism, ensuring seamless and immaculate operations.
5) Within the secondary combustion chamber, the flue gas experiences exceptional combustion. The introduction of organic waste liquid elevates the temperature to an impressive 1100ºC, intensifying the incineration process. This results in a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise duration of 4 seconds. This guarantees complete decomposition of trace organics and dioxins, achieving a phenomenal decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's advanced multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas proceeds to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of advanced treatment.
7) After exiting the cyclone, the flue gas advances to the semi-dry quench tower. A powerful pressure pump deftly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets encounter the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This swift action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These essential stages are instrumental in eliminating acid gases from the flue gas, ensuring that it adheres to stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, aided by an induced draft fan that ensures its smooth exit, thereby minimizing any environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Discover the pinnacle of waste treatment with our cutting-edge lye removal technology. This advanced system adeptly identifies and eliminates sulfur and chlorine with pinpoint precision, ensuring smooth operations and establishing a new benchmark in the industry.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. is a shining beacon of innovation and unparalleled quality in the waste treatment sector. With an impressive registered capital of 58 million yuan and a powerhouse team of over 140 skilled professionals, our company stands on substantial fixed assets valued at 80 million yuan. Our operations flourish within an expansive 33,000 square meters, dedicated to the pursuit of excellence.
As a state-recognized high-tech enterprise, we hold a prestigious third-level qualification in professional contracting for environmental protection engineering. Our firm commitment to quality is certified by the ISO9001:2015 international quality management system and the esteemed CE certification, which solidly affirm our dedication to reliability and world-class excellence.
Pioneering in cutting-edge incineration solutions, we craft advanced systems for liquid, gas, and solid waste management, along with sophisticated industrial wastewater treatment equipment. Our distinguished portfolio boasts industrial hazardous waste incinerators and bespoke solutions uniquely tailored for the chemical and pharmaceutical industries.
Our state-of-the-art product line showcases a diverse array of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-encompassing incinerators, and specialized medical waste incinerators, each designed to deliver optimal performance and efficiency.
Through innovative scientific management and pioneering testing methodologies, we offer superior products at competitive prices. Our unwavering commitment to excellence, combined with exceptional after-sales service, has earned us widespread acclaim and trust. Our comprehensive services include feasibility analysis, precision design, expert manufacturing, meticulous installation, commissioning, extensive training, and unwavering after-sales support, ensuring seamless, efficient waste treatment solutions for our esteemed clientele.
Our outstanding products resonate not only across China but also leave a significant footprint globally, reaching audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients are a testament to our unwavering dedication to achieving unmatched quality.
We warmly invite friends and clients from around the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd., and discover the extraordinary solutions we proudly offer!
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