Product Description
Scopeof Application of Application:
This versatile incinerator is masterfully engineered to provide a safe, effective, and efficient solution for the disposal of medical waste. It seamlessly handles surgical viscera, auxiliary medical materials, single-use injectors, and a wide array of other medical waste products. With its robust capabilities, this incinerator ensures that all waste is treated with the utmost precision, safety, and reliability, making it an indispensable tool for modern medical facilities..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Experience the ease of continuous operations with our automatic material feeding and ash removal system, ensuring a seamless and efficient process at every stage;
2. Enjoy a green and sustainable operation with our mechanism that effectively eliminates smoke and odors, prevents secondary pollution, and reduces operational costs significantly;
3. Our revolutionary revolving incinerator body, equipped with advanced milling and multi-phase combustion technology, offers unparalleled efficiency and performance;
4. Achieve thorough cremation results that significantly reduce the ash volume, boasting an impressive heat alkali burning rate that exceeds 90% for optimal waste treatment;
5. Effortlessly manage continuous material feeding and effectively process high-moisture waste materials with remarkable ease and efficiency;
6. Our state-of-the-art automatic control technology guarantees operations that are not only safe and dependable but also economically viable, ensuring maximum returns on investment;
7. Designed to set new standards in efficiency, our incinerator operates without emitting smoke, odors, or causing any secondary pollution, truly eco-friendly;
8. An epitome of energy efficiency, our innovative design delivers comprehensive waste treatment while keeping operational costs minimal, thereby maximizing economic benefits;
9. Safety and reliability are at the forefront of our design, with an automatic control system that ensures low malfunction rates and straightforward maintenance and repairs;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure that emissions meet the most stringent national standards, fully aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled protection and efficiency with our incinerator's state-of-the-art burner. It boasts a sophisticated safety mechanism that immediately halts the fuel supply if any irregularities in burner operation are detected, ensuring a flawless safety management system.
2. Prior to shutdown, our incinerator initiates a specialized, seamless cooling protocol for the combustion chamber, ensuring precision and stability until the temperature drops to a safe, pre-established level, marking a perfect transition to the end of operations.
3. Trust in our advanced leakage protection system to deliver top-tier performance even under extreme conditions. At 40 degrees Celsius and 85% humidity, the insulation resistance robustly remains above 2 MΩ, effectively passing rigorous testing at a power frequency of 50Hz and 1500V for one minute. Each component is meticulously placed to guarantee impeccable and secure connectivity.
4. Our comprehensive sealing pressure tests on oil, water, and gas channels ensure there are absolutely no leaks, maintaining complete integrity.
5. Alarm System:
1) Powered by illuminated indicators and user-friendly switches, the incinerator device is effortlessly monitored;
2) Equipped with a sophisticated residual burning timer, ensuring the furnace interior is free from any flammable gases and organic residues, providing safe, efficient operation;
3) Features an advanced overload protection system, safeguarding against motor strain with a smart negative pressure frequency conversion control for added security;
4) Includes a precision interlocking system for high and low-temperature controls, ensuring consistent operation.
Design Ideas:
Engineered with meticulous care to meet specific project requirements, our rotary kiln incinerator excels in the simultaneous incineration of both solid and liquid residues. It is particularly adept at managing chemical residues, sludge, organic liquid waste, and industrial solids, setting the standard in waste management.
This positions it as the premier solution for any forward-thinking waste disposal center.Crafted with a robust cylindrical metal exterior surrounded by insulating bricks, the rotary kiln incinerator features a strategically designed horizontal tilt. Its rotational mechanics ensure optimal mixing, promoting smooth movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for even heating, with a waste residence time of 0.5-1 hour, guaranteeing thorough thermal treatment and comprehensive organic matter elimination.
Furthermore, a cutting-edge secondary combustion chamber re-incinerates generated gases, reaching extreme temperatures of 1100ºC to maximize organic matter destruction. Furnace selection adheres to strict standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously expunges acidic components and nitrogen oxides, capturing hazardous particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Start by activating the blower to efficiently purge any residual and flammable gases within the furnace, significantly reducing the risk of explosion during ignition.
2) Prior to the onset of the robust burner igniting, it's imperative to activate the induced draft fan, initiating an extensive five-minute purge cycle to cleanse the furnace. This thorough process guarantees both safety and efficiency as diesel fuel is expertly transported through meticulously engineered pipelines, leading to its precise ignition by the burners. The radiant heat elegantly elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for optimal performance.
3) Solid waste is masterfully introduced into the rotary kiln through a cutting-edge feeding system. This advanced mechanism maintains the combustion temperature at a precise 850ºC through meticulous oxygen management, ensuring peak efficiency. Concurrently, waste liquid is seamlessly guided into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance.
4) The flue gas, a byproduct of the rotary kiln's intense activity, journeys to the secondary chamber. Here, incineration by-products such as ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, assuring smooth and immaculate operations.
5) Inside the secondary combustion chamber, the flue gas undergoes exceptional combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This results in a smokeless, odor-free finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This ensures comprehensive decomposition of trace organics and dioxins, achieving an extraordinary decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and readying it for subsequent treatment stages.
7) Post-cyclone, the flue gas transitions to the semi-dry quench tower. A pressure pump deftly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets encounter the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a mere second. This swift action effectively curtails dioxin regeneration and extinguishes any residual sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then proceeds into the spray washing tower, followed by the wet packing washing tower device. These vital stages are instrumental in the removal of acid gases from the flue gas, ensuring that it complies with stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is discharged into the atmosphere through the chimney, aided by an induced draft fan that facilitates its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Discover the pinnacle of innovation with our advanced lye removal technology. This cutting-edge solution meticulously targets and eliminates sulfur and chlorine with remarkable accuracy, guaranteeing a smooth and flawless operation that redefines the benchmarks of excellence in the industry.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a beacon of innovation and superior quality. With a robust registered capital of 58 million yuan and an impressive team of over 140 skilled experts, our firm is built on substantial fixed assets valued at 80 million yuan. Our operations are sprawled across a magnificent 33,000 square meters dedicated to excellence.
Recognized as a high-tech enterprise by the state, we proudly hold a third-level qualification in professional contracting for environmental protection engineering. Our unwavering commitment to quality is underscored by the ISO9001:2015 international quality management system certification and the prestigious CE certification, reflecting our dedication to reliability and top-tier excellence.
Specializing in cutting-edge incineration solutions, we design advanced systems for liquid, gas, and solid waste, alongside sophisticated industrial wastewater treatment equipment. Our portfolio includes industrial hazardous waste incinerators and bespoke solutions tailored for the chemical and pharmaceutical sectors.
Our state-of-the-art product line offers an expansive variety of furnace types, ranging from rotary kilns and solid/liquid incinerators to exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-encompassing incinerators, and specialized medical waste incinerators.
Through innovative scientific management and cutting-edge testing methodologies, we deliver superior products at competitive prices. Our steadfast commitment to excellence, complemented by outstanding after-sales service, has garnered us broad acclaim and trust from our clientele. Our comprehensive services encompass feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, extensive training, and steadfast after-sales support, ensuring seamless and efficient waste treatment solutions.
Our exceptional products resonate not only across China but also make a significant global impact, reaching audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients underscore our unwavering dedication to unmatched quality.
We extend a warm invitation to friends and clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and explore the remarkable solutions we offer!
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