Product Description
Scopeof Application of Application:
Introducing our versatile Comprehensive Waste Incinerator, meticulously engineered to redefine the disposal methodology of medical waste. This innovative incinerator is the epitome of safety and efficiency, tailored specifically for the seamless disposal of a wide array of medical waste products, including surgical viscera, auxiliary medical materials, and single-use injectors. With unparalleled robustness, it provides a sophisticated approach to waste management, ensuring each operation is conducted with unmatched precision and reliability, setting new standards in the incineration industry..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Embrace seamless operations with our state-of-the-art automatic material feeding and ash removal system, ensuring unparalleled continuity and efficiency.
2. Delight in our eco-friendly mechanism that not only eradicates smoke and odors but also eliminates secondary pollution and significantly reduces operational expenses.
3. Experience the pinnacle of efficiency with our cutting-edge revolving incinerator body, equipped with mill and multi-phase combustion, guaranteeing superior performance.
4. Achieve comprehensive cremation, with a remarkable reduction in ash volume, boasting an exceptional heat alkali burning rate that exceeds 90%, redefining efficiency.
5. Effortlessly handle continuous material feeding, expertly managing high-moisture waste with remarkable ease and efficiency.
6. Our incinerator, armed with advanced automatic control technology, promises operations that are not only safe and trustworthy but also economically beneficial.
7. Designed for peak efficiency, our incinerator operates without the emission of smoke, odors, or secondary pollution, ensuring sustainable performance.
8. Discover the energy-efficient marvel of our innovative design, ensuring complete treatment with minimized running costs, thereby amplifying economic benefits.
9. Safety and reliability are at the forefront, with an automatic control system that promises low malfunction rates, ensuring straightforward repairs and maintenance.
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, diligently ensure emissions adhere to stringent national standards, fully compliant with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner. It boasts an advanced protection mechanism that halts fuel supply during abnormal operations, ensuring flawless safety management and peace of mind.
2. Before shutting down, witness seamless transitions. The incinerator activates a specialized cooling protocol for the combustion chamber, stabilizing temperatures with precision until they reach a predetermined value, thus marking the end of operations with reliability.
3. Rely on our pioneering leakage protection system to achieve peak performance. Under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, MΩeasily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity, offering unparalleled protection.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity and peace of mind.
Alarm System :
1) Equipped with illuminated power indicators and convenient switches for the incinerator device, offering ease of operation;
2) A sophisticated residual burning timer ensures the furnace's interior remains clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Integrates advanced overload protection to safeguard against motor strain, combined with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls, ensuring stable and safe operations.
Design Ideas :
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management, making it the leading solution for any advanced waste disposal center.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device Comprises the Following Components :
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow :
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition. This process ensures an impeccably safe beginning.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Continue with the subsequent procedural steps ensuring complete operational safety and efficiency within the system, maintaining the highest standards of waste management and disposal. Solid waste is expertly introduced into the rotary kiln through a cutting-edge feeding system. This innovative mechanism ensures precise control of the combustion temperature, maintaining it at an exact 850ºC through advanced oxygen regulation. This meticulous process guarantees unsurpassed efficiency. Simultaneously, waste liquid is seamlessly channeled into the rotary kiln or the secondary combustion chamber via specialized pipelines, enabling flawless processing and integration that culminates in superior performance.
4) The flue gas, birthed from the rotary kiln's intense operation, journeys to the secondary chamber. Here, the incineration by-products such as ash and slag are expelled with unmatched efficiency, thanks to an ingenious wet scraper mechanism. This ensures operations that are both smooth and immaculate.
5) Within the secondary combustion chamber, the flue gas experiences superior combustion. The introduction of organic waste liquid elevates the temperature to an impressive 1100ºC, heightening the incineration process. This results in a smokeless, odorless finish with zero secondary pollution, as the flue gas lingers here for a precise 4 seconds, ensuring the complete decomposition of trace organics and dioxins. This achieves a remarkable decomposition efficiency exceeding 99.99%. The meticulous breakdown of residual organic components and carbon particles occurs at about 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively curtails nitrogen oxide formation, thereby enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized through centrifugal force, noticeably purifying the flue gas and priming it for the subsequent stages of treatment.
7) After exiting the cyclone, the flue gas transitions to the semi-dry quench tower. A pressure pump skillfully directs the reaction tower to the apex of the two-fluid nozzle, transforming it into fine droplets. These droplets converge with the hot ascending flue gas, forming a concentrated suspended droplet area that rapidly cools to 200ºC within a second. This swift action effectively halts dioxin regeneration and quenches any lingering sparks, thus protecting the cloth bag from potential ignitions.
8) The flue gas subsequently enters the spray washing tower, followed by the wet packing washing tower device. These pivotal stages are instrumental in eradicating acid gases from the flue gas, ensuring it adheres to stringent environmental purity standards.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth exit, thereby minimizing its environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Discover the epitome of precision with our advanced lye removal process. Engineered by Yixing Huarui Incinerator Technology Development Co., Ltd., this cutting-edge technology meticulously eliminates sulfur and chlorine, ensuring a flawless operation that elevates industry benchmarks and guarantees exceptional performance.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a beacon of innovation and superior quality. Our firm boasts a robust registered capital of 58 million yuan and an impressive team of over 140 skilled experts, built on substantial fixed assets valued at 80 million yuan. Our operations gracefully span an expansive 33,000 square meters dedicated to achieving excellence.
As a recognized high-tech enterprise by the state, we proudly hold a third-level qualification in professional contracting for environmental protection engineering. Our unwavering commitment to quality is vividly underscored by the ISO9001:2015 international quality management system certification and the prestigious CE certification, hallmarks of our steadfast dedication to reliability and top-tier excellence.
Specializing in cutting-edge incineration solutions, we ingeniously design advanced systems for liquid, gas, and solid waste, alongside sophisticated industrial wastewater treatment equipment. Our extensive portfolio features industrial hazardous waste incinerators and bespoke solutions meticulously tailored for the chemical and pharmaceutical sectors.
Our state-of-the-art product line offers an expansive variety of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-encompassing incinerators, and specialized medical waste incinerators, providing unrivaled versatility.
Through innovative scientific management and cutting-edge testing methodologies, we provide superior products at competitive prices. Our steadfast commitment to excellence, complemented by outstanding after-sales service, has earned us widespread acclaim and trust from our clientele. Our comprehensive services encompass feasibility analysis, precision design, meticulous manufacturing, installation, commissioning, extensive training, and steadfast after-sales support, ensuring seamless and efficient waste treatment solutions.
Our exceptional products resonate not only across China but also make a profound global impact, reaching audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients epitomize our unwavering dedication to unmatched quality and reliability.
We warmly invite friends and clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and explore the remarkable solutions we offer! Discover the innovation and excellence that set us apart in the world of waste incineration.
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