Product Description
Scopeof Application of Application:
Introducing a versatile marvel in the realm of waste management, our Rotary Kiln Incinerator is meticulously crafted by Yixing Huarui Incinerator Technology Development Co., Ltd. for the seamless and secure disposal of diverse medical waste. Whether it's surgical viscera, auxiliary materials, or single-use injectors, this incinerator handles it all with unparalleled efficiency. It stands as a paragon of precision, ensuring that every piece of waste is meticulously processed, delivering unwavering reliability that sets new standards in the industry..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy smooth and seamless operations with our state-of-the-art automatic material feeding and ash removal system, designed to ensure uninterrupted processing;
2. Experience an eco-friendly revolution with our system that effectively eliminates smoke and odors, preventing secondary pollution while cutting down operational costs;
3. Our pioneering revolving incinerator body boasts advanced mill and multi-phase combustion technologies, offering exceptional efficiency;
4. Achieve exceptional comprehensive cremation, with a significant reduction in ash volume and an impressive heat alkali burning rate that surpasses 90%;
5. Effortlessly handle continuous material feeding, expertly managing high-moisture waste with unmatched efficiency;
6. Our cutting-edge automatic control technology guarantees operations that are not only dependable and secure but also economically viable;
7. Designed for optimal efficiency, our incinerator operates without emitting smoke, odors, or causing secondary pollution, creating a cleaner environment;
8. A beacon of energy efficiency: our advanced design guarantees complete treatment with reduced operational expenses, enhancing economic gains;
9. Safety and reliability are at the forefront: primarily employing an automatic control system renowned for its low malfunction rates, ensuring maintenance and repairs remain uncomplicated;
10. Our sophisticated exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions adhere to stringent national standards, perfectly aligned with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Delve into the unmatched safety our incinerator offers with its state-of-the-art burner, equipped with a sophisticated protection system that halts fuel inflow during any irregular burner activity, ensuring absolute safety and peace of mind.
2. Experience the smooth transition to safe operation as the incinerator implements an advanced cooling sequence for the combustion chamber before shutdown, maintaining accuracy until temperatures descend to a preset level, marking a secure end to operations.
3. Trust in our advanced leakage protection framework for outstanding performance. Even in challenging conditions up to 40 degrees and 85% humidity, the insulation resistance is robustly maintained above 2 MΩ, effortlessly passing stringent 1-minute, 1500V power frequency tests at 50Hz. Every part is meticulously positioned for secure and flawless connectivity.
4. Enjoy the assurance of zero leaks with thorough sealing pressure tests on oil, water, and gas conduits, guaranteeing complete system integrity.
5. Alarm System:
1) Power indicators glow to life, complemented by intuitive switches for seamless incinerator management;
2) A cutting-edge residual burning timer clears the furnace interior of flammable gases and organic residues, ensuring operational safety and efficiency;
3) Incorporates an advanced overload protection mechanism to shield against motor stress, paired with a negative pressure frequency conversion control for heightened security;
4) Boasts a precision interlocking system for both high and low-temperature management.
Design Ideas:
Tailored with precision to fulfill distinct project requirements, our rotary kiln incinerator excels in simultaneous incineration of solid and liquid wastes. Exceptionally adept at managing chemical residues, sludge, organic liquid waste, and industrial solids, it is the pinnacle of waste management solutions.
This establishes it as the premier choice for any cutting-edge waste disposal facility.Constructed with a robust metal cylindrical exterior clad in insulating bricks, the rotary kiln incinerator features a carefully engineered horizontal incline. Its rotational dynamics promote ideal mixing, facilitating smooth movement to the discharge end along the slant. The innovative flue gas guiding system continuously stirs waste for even heating, with a processing time of 0.5-1 hour, ensuring thorough thermal treatment and complete organic matter destruction.
An advanced secondary combustion chamber further incinerates generated gases, reaching extreme temperatures of 1100ºC to maximize organic matter destruction. Furnace selection adheres to strict standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Following cooling, flue gas purification meticulously excises acidic elements, nitrogen oxides, and captures harmful particles and dust, ensuring rigorous component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and supporting structures.
Brief Introduction of Main Process Flow:
1) Commence with the blower to effectively expel residual and flammable gases from the furnace, significantly mitigating the risk of explosion during ignition.
2) Prior to the robust ignition by the burner, it is essential to activate the induced draft fan, initiating an exhaustive five-minute purge of the furnace. This detailed procedure guarantees safety and efficiency as the diesel fuel is expertly channeled through precisely engineered pipelines, leading to its accurate ignition by the burners. The radiant heat steadily elevates the temperature within both the rotary kiln and secondary chamber, ensuring a consistent and controlled temperature rise for optimal performance.
3) Solid waste finds its way into the innovative Rotary Kiln through a cutting-edge feeding system that stands as a testament to modern engineering. This sophisticated mechanism ensures that the combustion temperature is meticulously maintained at a precise 850ºC, courtesy of advanced oxygen control. This guarantees optimal efficiency and maximum performance. Concurrently, waste liquid is guided effortlessly into either the rotary kiln or the secondary combustion chamber, thanks to dedicated pipelines, ensuring seamless processing and integration for superior performance.
4) The flue gas, a powerful by-product of the rotary kiln's vigorous operation, travels to the secondary chamber. Here, incineration by-products such as ash and slag are expelled with unprecedented efficiency through a pioneering wet scraper mechanism, ensuring operations remain smooth, immaculate, and consistently high-performing.
5) Within the secondary combustion chamber, the flue gas experiences a combustion process of the highest caliber. When organic waste liquid is introduced, the temperature soars to a formidable 1100ºC, intensifying the incineration process. This results in a smokeless and odorless finish with zero secondary pollution, as the flue gas resides in the chamber for a precise 4 seconds. This duration facilitates the complete decomposition of trace organics and dioxins, achieving a remarkable decomposition efficiency exceeding 99.99%. The detailed breakdown of residual organic components and carbon particles occurs at roughly 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further bolstering environmental safety.
6) As it emerges from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, the ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and readying it for the next stages of treatment with enhanced efficiency.
7) Exiting the cyclone, the flue gas proceeds to the semi-dry quench tower. A pressure pump skillfully directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets mingle harmoniously with the hot ascending flue gas, forming a dense suspended droplet area and cooling rapidly to 200ºC within a fleeting second. This swift action effectively prevents dioxin regeneration and extinguishes any stray sparks, thereby protecting the cloth bag from potential fire hazards.
8) The flue gas then makes its way into the spray washing tower, followed by the wet packing washing tower device. These essential stages play a pivotal role in the removal of acid gases from the flue gas, ensuring compliance with stringent environmental standards for purity.
9) After passing through the spray tower, the flue gas is smoothly released into the atmosphere via the chimney, aided by an induced draft fan that ensures an efficient exit, thereby minimizing any potential environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the pinnacle of innovation with our cutting-edge lye removal process. This advanced system is expertly crafted to meticulously extract sulfur and chlorine, providing unmatched accuracy and ensuring smooth, efficient operation that redefines excellence in the industry.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a beacon of innovation and superior quality. With a robust registered capital of 58 million yuan and an impressive team of over 140 skilled experts, our firm is built on substantial fixed assets valued at 80 million yuan. Our operations are sprawled across a magnificent 33,000 square meters dedicated to excellence.
Recognized as a high-tech enterprise by the state, we proudly hold a third-level qualification in professional contracting for environmental protection engineering. Our unwavering commitment to quality is underscored by the ISO9001:2015 international quality management system certification and the prestigious CE certification, reflecting our dedication to reliability and top-tier excellence.
Specializing in cutting-edge incineration solutions, we design advanced systems for liquid, gas, and solid waste, alongside sophisticated industrial wastewater treatment equipment. Our portfolio includes industrial hazardous waste incinerators and bespoke solutions tailored for the chemical and pharmaceutical sectors.
Our state-of-the-art product line offers an expansive variety of furnace types, ranging from rotary kilns and solid/liquid incinerators to exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-encompassing incinerators, and specialized medical waste incinerators.
Through innovative scientific management and cutting-edge testing methodologies, we deliver superior products at competitive prices. Our steadfast commitment to excellence, complemented by outstanding after-sales service, has garnered us broad acclaim and trust from our clientele. Our comprehensive services encompass feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, extensive training, and steadfast after-sales support, ensuring seamless and efficient waste treatment solutions.
Our exceptional products resonate not only across China but also make a significant global impact, reaching audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients underscore our unwavering dedication to unmatched quality.
We extend a warm invitation to friends and clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and explore the remarkable solutions we offer!
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