Product Description
Scopeof Application of Application:
Engineered with precision, this versatile incinerator is masterfully crafted for the safe and efficient elimination of medical waste. It excels in handling everything from surgical viscera to auxiliary medical materials and single-use injectors. Additionally, it can adeptly manage a broad spectrum of other medical waste products, ensuring meticulous waste management and unmatched reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Experience seamless operations with our state-of-the-art automatic material feeding and ash removal system, ensuring a continuous and smooth process;
2. Embrace a green solution with our eco-friendly design that eradicates smoke and odors, prevents secondary pollution, and reduces operational costs significantly;
3. Our revolutionary rotating incinerator body, combined with advanced mill and multi-phase combustion methods, ensures exceptional efficiency in every operation;
4. Achieve thorough cremation with significant ash volume reduction, boasting a remarkable heat alkali burning rate of over 90%;
5. Effortlessly manage continuous material feeding, even with high-moisture waste, ensuring processing is both effective and efficient;
6. Cutting-edge automatic control technology guarantees operations are not only safe and reliable but also cost-effective, delivering economic benefits;
7. Our incinerator is designed for exceptional efficiency, operating without emitting smoke, odors, or secondary pollutants, perfect for environmentally conscious operations;
8. A paragon of energy efficiency: our innovative design ensures complete waste treatment with minimized running costs, maximizing economic returns;
9. Safety and reliability are at the forefront: utilizing primarily automatic control systems with low malfunction rates, making repairs and maintenance convenient and straightforward;
10. Our advanced exhaust treatment system features a secondary combustion chamber, heat exchange, and dust removal, ensuring emissions adhere to national standards and current exhaust regulations, embodying environmental responsibility.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unrivaled safety with our incinerator's state-of-the-art burner, equipped with an advanced protection mechanism. It automatically halts fuel supply if any irregularities are detected, guaranteeing supreme safety management and peace of mind.
2. Before shutdown, witness a seamless transition as the incinerator initiates a specialized cooling protocol for the combustion chamber. This ensures temperatures stabilize to a predetermined value, marking a smooth and precise end to operations.
3. Depend on our pioneering leakage protection system for exceptional performance. Even when faced with a challenging environment of 40 degrees and 85% humidity, the insulation resistance remains impressively robust at over 2 MΩ, confidently enduring stringent tests of a 1-minute power frequency (50Hz) at 1500V. Every component is meticulously placed to ensure secure and impeccable connectivity, offering superior reliability.
4. We assure absolute integrity with our no-leak guarantee, conducting comprehensive sealing pressure tests on oil, water, and gas channels.
5. Alarm System:
1) Features illuminated power indicators and user-friendly switches for the incinerator device;
2) A sophisticated residual burning timer thoroughly clears the furnace's interior of flammable gases and organic residues, ensuring a safe and effective operation every time;
3) Incorporates an advanced overload protection system to prevent motor strain, complete with a negative pressure frequency conversion control for enhanced security and reliability;
4) Equipped with a precision interlocking system for both high and low-temperature controls, ensuring flawless performance.
Design Ideas:
Meticulously engineered to meet specific project demands, our rotary kiln incinerator excels at concurrently incinerating solid and liquid residues. It is particularly adept at managing chemical residues, sludge, organic liquid waste, and industrial solids, setting a new standard in waste management.
Positioned as the leading solution for any advanced waste disposal center, it stands out as a pinnacle of innovation.Crafted with a robust cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a carefully calculated horizontal tilt. Its rotational mechanics enhance optimal mixing, promoting seamless movement to the discharge end along its slope. The innovative flue gas directional system perpetually agitates waste for consistent heating, with a waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and complete organic matter obliteration.
Additionally, a cutting-edge secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Our furnace selection meets stringent standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously extracts acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring the highest level of component selection vigilance.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Begin with the blower to effectively purge residual and flammable gases within the furnace, minimizing explosion risk during ignition and ensuring maximum safety.
2) Before the powerful burner ignites, initiate the induced draft fan for an extensive five-minute purge of the furnace. This meticulous step ensures safety and efficiency as the diesel fuel is expertly transported through precision-crafted pipelines, leading to its exact ignition by the burners. The radiant heat elevates the temperature within both the rotary kiln and secondary chamber with precision, ensuring a controlled rise for peak performance and reliability.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This sophisticated mechanism maintains the combustion temperature at an exact 850ºC through precision oxygen control, ensuring optimal efficiency. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance.
4) The flue gas, a product of the rotary kiln's intense operation, makes its way to the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes superior combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This achieves a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment.
7) After exiting the cyclone, the flue gas moves to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the pinnacle of industrial innovation with our cutting-edge lye removal process. This avant-garde technology precisely eliminates sulfur and chlorine, delivering unmatched accuracy and ensuring a flawless and highly efficient operation, setting a new benchmark in industry excellence.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. shines as a paragon of innovation and unmatched quality. Our company boasts a formidable registered capital of 58 million yuan, supported by a dedicated team of over 140 skilled professionals. With substantial fixed assets valued at 80 million yuan, our operations flourish over an expansive 33,000 square meters, all committed to delivering unparalleled excellence.
As a state-recognized high-tech enterprise, we proudly possess a third-level qualification in professional environmental protection engineering contracting. Our steadfast commitment to quality is underscored by the coveted ISO9001:2015 international quality management system certification and the distinguished CE certification, embodying our devotion to reliability and top-tier excellence.
Specializing in pioneering incineration solutions, we craft advanced systems for liquid, gas, and solid waste management, alongside elite industrial wastewater treatment equipment. Our diverse portfolio features industrial hazardous waste incinerators and customized solutions meticulously designed for the chemical and pharmaceutical industries.
Our cutting-edge product line encompasses a wide array of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, all engineered for peak performance.
Through a blend of innovative scientific management and state-of-the-art testing methodologies, we provide superior products at competitive prices. Our unwavering commitment to excellence, combined with exceptional after-sales service, has earned us widespread acclaim and trust from our clients. Our comprehensive services include feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, extensive training, and steadfast after-sales support, ensuring seamless and efficient waste treatment solutions.
Our outstanding products make a profound impact not only across China but also reach far and wide, captivating audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients underscore our unwavering dedication to delivering unmatched quality.
We warmly invite friends and clients from around the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we proudly offer!
Certifications
After Sales Service
FAQ
Audited Supplier 
){kind=link}