Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably engineered for the seamless and effective disposal of medical waste. Its capabilities extend to surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive variety of other medical waste products. Its robust design ensures that all waste is managed with the utmost precision, reliability, and environmental compliance..
Characteristics:
1. Revel in uninterrupted operations with our state-of-the-art automatic material feeding and ash removal system, ensuring seamless and efficient processes;
2. Delight in an eco-conscious mechanism that obliterates smoke and odors, effectively curbing secondary pollution and significantly reducing operational costs;
3. Our innovative revolving incinerator body, equipped with mill and multi-phase combustion, delivers unmatched efficiency and performance;
4. Experience comprehensive cremation, drastically reducing ash volume with an outstanding heat alkali burning rate surpassing 90%;
5. Seamlessly process continuous material feeding, expertly managing high-moisture waste with ease and superior efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also yield substantial economic benefits;
7. Designed for unparalleled efficiency, our incinerator operates without emissions of smoke, odors, or secondary pollution, ensuring a pristine environment;
8. An energy-efficient marvel: our innovative design ensures comprehensive treatment with reduced running costs, maximizing your economic benefits;
9. Safety and reliability are paramount: primarily utilizing an advanced automatic control system with low malfunction rates, simplifying repairs and maintenance;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet the most stringent national standards, aligning flawlessly with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity:50-5000kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is introduced into the rotary kiln through a cutting-edge feeding system that expertly maintains the combustion temperature at a precise 850ºC using advanced oxygen control. Simultaneously, waste liquid is efficiently guided into the rotary kiln or the secondary combustion chamber via specialized pipelines, ensuring seamless integration and processing of materials.
4) As the flue gas emerges from the rotary kiln, it is directed to the secondary chamber, where innovative technology efficiently expels incineration by-products like ash and slag through a sophisticated wet scraper mechanism. This advanced system ensures uninterrupted and pristine operations, elevating the efficiency and reliability of the process.
5) In the secondary combustion chamber, the flue gas undergoes intensified combustion, with organic waste liquid elevating the temperature to an impressive 1100ºC. This heightens the incineration process, delivering a smokeless and odorless result while ensuring zero secondary pollution. The flue gas lingers in this chamber for a precise 4.0 seconds, guaranteeing the complete decomposition of trace organics and dioxins with a remarkable decomposition efficiency of over 99.99%. The meticulous breakdown of residual organic components and carbon particles occurs at around 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively reduces nitrogen oxide formation, demonstrating our commitment to environmental responsibility.
6) Upon exiting the secondary combustion chamber, the flue gas proceeds to the water-cooled cyclone dust collector, where the ash content is expertly neutralized by centrifugal force. This strategic enhancement significantly purifies the flue gas, readying it for the next stages of treatment.
7) Following its passage through the cyclone, the flue gas advances to the semi-dry quench tower. Here, a pressure pump precisely directs the reaction tower to the top of the two-fluid nozzle, converting it into fine droplets. These droplets encounter the ascending hot flue gas, creating a dense suspended droplet area that quickly cools to 200 ºC within a single second. This rapid cooling effectively prevents dioxin regeneration and eliminates any residual sparks, safeguarding the cloth bag from potential fire risks.
8) Next, the flue gas enters the spray washing tower, followed by the wet packing washing tower device. These critical stages play a vital role in removing acid gases from the flue gas, ensuring compliance with stringent environmental standards and ensuring the purity of the emissions.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, with an induced draft fan facilitating its smooth exit. This ensures minimal environmental impact, reflecting our commitment to sustainable practices.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Discover the pinnacle of technology with our advanced lye removal process. This state-of-the-art method is expertly designed to precisely eliminate sulfur and chlorine, guaranteeing seamless operation and unmatched efficiency.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a beacon of innovation and excellence. With an impressive registered capital of 58 million yuan, we are powered by a formidable team of over 140 proficient professionals. Our fixed assets are esteemed at 80 million yuan, and our expansive facilities cover an impressive 33,000 square meters, representing our commitment to operational brilliance.
As a distinguished state-certified high-tech enterprise, we proudly hold a third-level qualification in professional contracting for environmental protection engineering. Our unwavering dedication to quality is underscored by both the ISO9001:2015 international quality management system certification and the prestigious CE certification, affirming our dedication to reliability and superior performance.
At the heart of our expertise lies the development of advanced incineration solutions, expertly handling liquid, gas, and solid waste incinerators, supplemented by cutting-edge industrial wastewater treatment equipment. Our extensive product offerings include state-of-the-art industrial hazardous waste incinerators and bespoke solutions tailored for the chemical and pharmaceutical sectors.
Our groundbreaking product lineup boasts an impressive array of furnace types: from rotary kilns to solid and liquid incinerators, to exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and dedicated medical waste incinerators, each engineered to meet the highest standards.
Through innovative scientific management and advanced testing methodologies, we deliver top-tier products at competitive pricing. Our relentless pursuit of excellence, combined with our impeccable after-sales service, has garnered us widespread acclaim and trust from a broad clientele. We offer an all-encompassing service package including feasibility studies, precise design, meticulous manufacturing, installation, thorough commissioning, extensive training, and ongoing after-sales support, ensuring seamless and efficient waste treatment solutions.
Our exceptional products have garnered the admiration of customers nationwide and are making a profound impact globally. With our reach extending to Southeast Asia, Africa, South America, the Middle East, and beyond, our dedication to unmatched quality is the cornerstone of our client satisfaction.
We cordially invite friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and experience firsthand the remarkable solutions we offer!
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