Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes;
2. Delight in an eco-conscious mechanism that eradicates smoke and odors, eliminates secondary pollution, and minimizes operational expenses;
3. Our innovative revolving incinerator body, featuring mill and multi-phase combustion, delivers efficiency par excellence;
4. Experience comprehensive cremation, significantly reducing ash volume with an impressive heat alkali burning rate exceeding 90%;
5. Seamlessly process continuous material feeding, managing high-moisture waste with ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous;
7. Designed for unrivaled efficiency, our incinerator functions without emissions of smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring repairs and maintenance are straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience peace of mind with our incinerator's state-of-the-art burner, equipped with a sophisticated protection system. Should any irregularity occur, the burner halts fuel supply instantly, guaranteeing impeccable safety management.
2. Prior to shutdown, the incinerator activates a specialized cooling protocol for the combustion chamber, ensuring seamless operational transition. This maintains precision until temperatures stabilize to a predetermined point, marking the completion of operations flawlessly.
3. Count on our cutting-edge leakage protection system for exceptional performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robust, exceeding 2 MΩ, enduring rigorous tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically arranged to ensure secure and impeccable connectivity.
4. We pledge zero leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Bright power indicators and user-friendly switches for the incinerator device;
2) A sophisticated residual burning timer guarantees the furnace's interior is free of flammable gases and organic residues, ensuring safe and efficient operation.
3) Features advanced overload protection to prevent motor strain, complete with a negative pressure frequency conversion control for enhanced security.
4) Equipped with a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Meticulously engineered to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Specifically adept at handling chemical residues, sludge, organic liquid waste, and industrial solids, it distinguishes itself in waste management solutions.
This feature positions it as the premier choice for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulating bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement towards the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and absolute organic matter obliteration.
Additionally, a cutting-edge secondary combustion chamber re-incinerates produced gases, achieving extreme temperatures of 1100ºC to ensure maximum organic matter elimination. The furnace is selected to meet stringent standards with temperatures ≥1100ºC and a flue gas residence time ≥2 seconds. After cooling, flue gas purification meticulously removes acidic components and nitrogen oxides while capturing harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported through expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) In an exemplary showcase of modern engineering, solid waste is seamlessly introduced into the rotary kiln through an avant-garde feeding system. This cutting-edge mechanism precisely maintains the combustion temperature at a perfect 850ºC. By expertly controlling the oxygen levels, it ensures unparalleled efficiency. Meanwhile, waste liquid is deftly channeled into either the rotary kiln or the secondary combustion chamber via dedicated pipelines. This process facilitates flawless integration and superior performance, epitomizing state-of-the-art waste management.
4) The intense operation of the rotary kiln produces flue gas, which is then guided to the secondary chamber. Here, advanced technology expels incineration by-products like ash and slag with remarkable efficiency using an innovative wet scraper mechanism. This ensures smooth and immaculate operations, setting new standards in waste management excellence.
5) Within the sophisticated confines of the secondary combustion chamber, the flue gas undergoes a transformative combustion process. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This results in a smokeless, odorless finish with zero secondary pollution. The gas is retained here for a precise 4 seconds, ensuring complete decomposition of trace organics and dioxins, achieving a formidable decomposition efficiency exceeding 99.99%. The meticulous breakdown of residual organic components and carbon particles at this temperature optimizes the chamber's multi-stage combustion strategy. This effectively minimizes nitrogen oxide formation, significantly boosting environmental safety.
6) After emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, the process of centrifugal force expertly neutralizes ash content, significantly purifying the flue gas and preparing it for the subsequent stages of treatment, exemplifying high standards of environmental care.
7) Moving beyond the cyclone, the flue gas progresses to the semi-dry quench tower. A precision-engineered pressure pump deftly directs the reaction tower to the top of the two-fluid nozzle, transforming the liquid into fine, mist-like droplets. As these droplets encounter the ascending hot flue gas, they form a dense suspended droplet area, cooling rapidly to 200ºC within a fleeting second. This swift action effectively halts dioxin regeneration and extinguishes any stray sparks, thus safeguarding the integrity of the cloth bag from potential fire hazards.
8) The journey of the flue gas continues as it enters the spray washing tower, and subsequently, the wet packing washing tower device. These critical stages play a pivotal role in eliminating acid gases from the flue gas, ensuring compliance with stringent environmental standards for purity and setting benchmarks in eco-friendly waste management.
9) After navigating through the spray tower, the flue gas is gracefully released into the atmosphere via the chimney. An induced draft fan aids in its smooth exit, thereby significantly minimizing environmental impact and demonstrating a commitment to sustainability.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Embrace the future with our cutting-edge lye removal process, meticulously engineered to specifically target sulfur and chlorine. This high-precision technology ensures unparalleled efficiency and reliability, raising the bar for industry standards and offering unmatched operational excellence.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. is a shining beacon of innovation and unparalleled quality in the incineration industry. With a robust registered capital of 58 million yuan, and powered by an impressive team of over 140 skilled experts, our foundation is reinforced by substantial fixed assets valued at 80 million yuan. Our operations flourish over a sprawling 33,000 square meters dedicated to delivering excellence in every project.
Acknowledged as a high-tech enterprise by the state, we are proud holders of a prestigious third-level qualification in professional contracting for environmental protection engineering. Our unwavering commitment to quality is validated by the ISO9001:2015 international quality management system certification and the esteemed CE certification, reflecting our relentless pursuit of reliability and superior excellence.
Specializing in the forefront of incineration solutions, we craft advanced systems for the incineration of liquid, gas, and solid waste, alongside sophisticated industrial wastewater treatment equipment. Our diverse portfolio includes industrial hazardous waste incinerators and bespoke solutions meticulously tailored for the chemical and pharmaceutical sectors.
Our state-of-the-art product line showcases an impressive variety of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, all designed to meet stringent industry standards.
Through innovative scientific management and cutting-edge testing methodologies, we deliver superior products at competitive prices, distinguishing us in the market. Our steadfast commitment to excellence, paired with outstanding after-sales service, has earned us widespread acclaim and trust from our cherished clientele. We offer comprehensive services that encompass feasibility analysis, precision design, meticulous manufacturing, installation, commissioning, extensive training, and unwavering after-sales support, ensuring efficient and seamless waste treatment solutions.
Our exceptional products have made a significant impact not only across China but also on a global scale, reaching diverse audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients underscore our unwavering dedication to delivering unmatched quality and innovative solutions.
We extend a warm invitation to friends and clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and experience firsthand the remarkable and pioneering solutions we offer!
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