Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes;
2. Delight in an eco-conscious mechanism that eradicates smoke and odors, eliminates secondary pollution, and minimizes operational expenses;
3. Our innovative revolving incinerator body, featuring mill and multi-phase combustion, delivers efficiency par excellence;
4. Experience comprehensive cremation, significantly reducing ash volume with an impressive heat alkali burning rate exceeding 90%;
5. Seamlessly process continuous material feeding, managing high-moisture waste with ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous;
7. Designed for unrivaled efficiency, our incinerator functions without emissions of smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring repairs and maintenance are straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Witness the seamless transference of solid waste into the cutting-edge rotary kiln, facilitated by an advanced feeding system. This state-of-the-art technology meticulously maintains the combustion temperature at a precise 850ºC, thanks to innovative oxygen control techniques, ensuring unparalleled efficiency. Concurrently, waste liquid is expertly channeled through specialized pipelines into either the rotary kiln or the secondary combustion chamber, achieving flawless integration and enhanced performance.
4) The flue gas, born from the rotary kiln's powerful operations, journeys to the secondary chamber. Here, the incineration by-products, including ash and slag, are expelled with incredible effectiveness through a groundbreaking wet scraper mechanism, guaranteeing seamless and pristine operations.
5) Within the powerful secondary combustion chamber, flue gas experiences superior combustion. The infusion of organic waste liquid elevates the temperature to an impressive 1100ºC, intensifying and optimizing the incineration process. This results in a smokeless, odor-free finish with no secondary pollution, as flue gas lingers for an exact 4 seconds. This dwell time ensures the complete breakdown of trace organics and dioxins, achieving a remarkable decomposition efficiency exceeding 99.99%. The meticulous breakdown of residual organic components and carbon particles occurs at around 1100ºC. The chamber's advanced multi-stage combustion strategy significantly reduces nitrogen oxide formation, enhancing environmental safety.
6) The flue gas, emerging from the secondary combustion chamber, advances to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal forces, significantly purifying the flue gas and preparing it thoroughly for the next stages of treatment.
7) As the flue gas exits the cyclone, it transitions to the semi-dry quench tower. A pressure pump skillfully directs the reaction tower to the top of the two-fluid nozzle, transforming the gas into fine droplets. These droplets encounter the hot ascending flue gas, forming a dense suspended droplet area, rapidly cooling to 200ºC within a single second. This swift action effectively prevents dioxin regeneration and extinguishes lingering sparks, protecting the cloth bag from potential fires.
8) Subsequently, the flue gas enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are essential in eliminating acid gases from the flue gas, ensuring it adheres to stringent environmental standards for purity.
9) Upon traversal of the spray tower, the flue gas is gently released into the atmosphere through the chimney, aided by an induced draft fan that ensures smooth and efficient exit, thus minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Dive into our state-of-the-art lye removal process. This sophisticated technology surgically targets sulfur and chlorine, delivering unparalleled precision and ensuring seamless and efficient operation that sets new industry standards.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. shines brightly as a beacon of innovation and unparalleled quality in the realm of incineration technology. Embodying financial strength with a robust registered capital of 58 million yuan, our company is powered by an impressive team of over 140 industry experts. With fixed assets reaching 80 million yuan, our operations are magnificently spread over 33,000 square meters, all dedicated to achieving excellence and pushing the boundaries of what's possible in waste management.
Celebrated as a high-tech enterprise at the national level, we proudly possess a third-level qualification in professional contracting for environmental protection engineering. Our steadfast dedication to quality is endorsed by the ISO9001:2015 international quality management system certification, alongside the coveted CE certification. These accolades underscore our commitment to reliability, innovation, and top-tier excellence, reinforcing our status as a trusted leader in the field.
Specializing in pioneering incineration solutions, our expertise lies in crafting advanced systems for efficiently managing liquid, gas, and solid waste. We also excel in sophisticated industrial wastewater treatment equipment. Our diverse portfolio boasts industrial hazardous waste incinerators and bespoke solutions meticulously tailored to meet the unique demands of the chemical and pharmaceutical industries.
Our cutting-edge product range showcases a vast array of furnace types, including state-of-the-art rotary kilns, versatile solid/liquid incinerators, efficient exhaust gas direct combustion furnaces, high-performance RTO regenerative incinerators, comprehensive all-encompassing incinerators, and specialized medical waste incinerators, each engineered for optimal efficiency and reliability.
Through the fusion of innovative scientific management and pioneering testing methodologies, we deliver unparalleled products at competitive prices. Our unwavering commitment to excellence is further enhanced by exceptional after-sales service, earning us wide acclaim and trust from clients. Our comprehensive range of services includes everything from feasibility analysis and precision design to meticulous manufacturing, installation, commissioning, extensive training, and steadfast after-sales support, ensuring seamless and effective waste treatment solutions that exceed expectations.
Our exceptional products have left a significant imprint not only across China but also resonated globally, penetrating markets in Southeast Asia, Africa, South America, the Middle East, and beyond. The unwavering satisfaction and trust from our clients are a testament to our relentless dedication to delivering unmatched quality and innovative solutions.
We warmly welcome friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. Come and explore the remarkable, industry-leading solutions we have to offer, and discover firsthand how we are transforming waste management with our visionary approach!
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