Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes;
2. Delight in an eco-conscious mechanism that eradicates smoke and odors, eliminates secondary pollution, and minimizes operational expenses;
3. Our innovative revolving incinerator body, featuring mill and multi-phase combustion, delivers efficiency par excellence;
4. Experience comprehensive cremation, significantly reducing ash volume with an impressive heat alkali burning rate exceeding 90%;
5. Seamlessly process continuous material feeding, managing high-moisture waste with ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous;
7. Designed for unrivaled efficiency, our incinerator functions without emissions of smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring repairs and maintenance are straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unmatched safety with our state-of-the-art incinerator that boasts an advanced burner protection mechanism. This innovative feature automatically halts the fuel supply during any irregular burner activity, ensuring seamless safety management and a flawless operational environment.
2. Before shutting down, our incinerator activates a specialized cooling protocol for the combustion chamber, ensuring a smooth transition as operations wind down. This precision-driven process continues until temperatures stabilize at a predetermined value, marking the safe conclusion of operations.
3. Trust in our innovative leakage protection system, designed for optimal performance even in challenging conditions. With an insulation resistance robustly exceeding 2 MΩ, it effortlessly withstands rigorous 1-minute power frequency tests at 1500V (50Hz). Each component is meticulously placed for secure and impeccable connectivity.
4. We ensure no leaks through comprehensive sealing pressure tests on oil, water, and gas channels, guaranteeing absolute integrity and reliability.
5. Alarm System:
1) Bright power indicators and user-friendly switches make operating our incinerator device straightforward and intuitive;
2) A sophisticated residual burning timer ensures that the furnace's interior is free from flammable gases and organic residues, promoting safe and efficient operation at all times;
3) Advanced overload protection safeguards against motor strain while incorporating a negative pressure frequency conversion control for enhanced security and operational efficiency;
4) Features a sophisticated interlocking system for precise high and low-temperature controls, ensuring optimal performance and safety.
Design Ideas:
Meticulously engineered to cater to specific project requirements, our rotary kiln incinerator excels at simultaneously incinerating solid and liquid residues. It is particularly adept at processing chemical residues, sludge, organic liquid waste, and industrial solids, setting a new standard in waste management excellence.
This makes it the premier choice for any state-of-the-art waste disposal center seeking top-tier solutions.Designed with a cylindrical metal exterior and encased in insulation bricks, the rotary kiln incinerator features a strategic horizontal tilt. Its rotational dynamics ensure optimal mixing and promote efficient movement towards the discharge end along its inclined pathway. The innovative flue gas directional system continuously agitates waste for uniform heating, with a residence time of 0.5-1 hour, guaranteeing thorough thermal treatment and effective organic matter destruction.
Additionally, an advanced secondary combustion chamber re-incinerates gases at extreme temperatures of 1100ºC, maximizing the elimination of organic matter. Furnace selection adheres to rigorous standards, maintaining temperatures ≥1100ºC with a flue gas residence time of ≥2 seconds. Post-cooling, the flue gas purification system meticulously eliminates acidic components and nitrogen oxides, capturing harmful particles and dust with vigilant attention to component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery system, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Begin with the blower to effectively purge residual and flammable gases within the furnace, greatly reducing the risk of explosion during ignition.
2) Before igniting with the powerful burner, it's crucial to activate the induced draft fan to facilitate an extensive five-minute purge of the furnace. This meticulous process ensures maximum safety and efficiency as diesel fuel is expertly transported through carefully crafted pipelines, leading to its precise ignition by the burners. The radiant heat smoothly elevates temperatures within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for optimal performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This sophisticated mechanism maintains the combustion temperature at an exact 850ºC through precision oxygen control, ensuring optimal efficiency. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance.
4) The flue gas, a product of the rotary kiln's intense operation, makes its way to the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes superior combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This achieves a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment.
7) After exiting the cyclone, the flue gas moves to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Immerse yourself in our cutting-edge lye removal technology. This advanced system expertly targets sulfur and chlorine, offering unmatched precision and ensuring a flawless and efficient operation. With this innovation, we are setting new benchmarks of excellence within the industry.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. shines as a beacon of pioneering innovation and unparalleled quality. With a robust registered capital of 58 million yuan and a formidable team of over 140 skilled professionals, our company is established on solid foundations with fixed assets amounting to 80 million yuan. Our expansive operations span a magnificent 33,000 square meters, devoted to achieving and maintaining excellence.
As a state-recognized high-tech enterprise, we proudly carry a third-level qualification in the specialized domain of environmental protection engineering contracting. Our steadfast commitment to quality is exemplified by our ISO9001:2015 international quality management system certification and the prestigious CE certification, underscoring our dedication to reliability and peak excellence.
With expertise in cutting-edge incineration systems, we craft advanced solutions for liquid, gas, and solid waste, along with sophisticated industrial wastewater treatment equipment. Our impressive portfolio comprises industrial hazardous waste incinerators and customized solutions meticulously crafted for the chemical and pharmaceutical industries.
Our state-of-the-art product line boasts an extensive range of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators.
Employing cutting-edge scientific management and advanced testing methodologies, we offer superior products at competitive prices. Our unwavering commitment to excellence, complemented by exceptional after-sales service, has earned us extensive acclaim and trust from our clientele. Our all-inclusive services cover feasibility analysis, precision design, meticulous manufacturing, installation, commissioning, thorough training, and steadfast after-sales support, ensuring seamless and efficient waste treatment solutions.
Our exceptional products not only thrive across China but also make a formidable global impact, reaching esteemed clients in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients highlight our relentless dedication to delivering unmatched quality.
We warmly invite friends and esteemed clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we proudly offer!
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