Product Description
Scopeof Application of Application:
Introducing an unparalleled solution for the disposal of medical waste: our Comprehensive Rotary Kiln Incinerator. Expertly engineered to handle an extensive variety of medical refuse, including surgical viscera, ancillary medical supplies, single-use syringes, and an inclusive assortment of other medical waste materials. Its formidable capabilities are designed to ensure all waste management processes are executed with premium precision and unwavering reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy perpetual operations courtesy of our state-of-the-art automatic material feeding and ash disposal system, ensuring seamless, hassle-free processes;
2. Embrace an environmentally-conscious technology that efficiently eradicates smoke and odors, preventing secondary pollution while curbing operational costs;
3. Our cutting-edge revolving incinerator structure, boasting mill and multi-phase combustion, delivers unmatched performance and efficiency;
4. Achieve optimal cremation, drastically reducing ash volume with an extraordinary heat alkali burning rate of over 90%, setting a new industry standard;
5. Streamline the processing of continuous material feeding, expertly managing high-moisture waste with remarkable efficacy and ease;
6. Advanced automatic control technology ensures operations are not only secure and dependable but also financially advantageous;
7. Achieve exceptional efficiency: our incinerator operates without producing smoke, odors, or secondary pollution, maintaining a pristine operational environment;
8. A pinnacle of energy efficiency: our groundbreaking design guarantees thorough waste treatment with minimized operating costs, enhancing economic gains;
9. Prioritizing safety and dependability: primarily leveraging an automatic control system known for its low failure rates, ensuring straightforward repairs and maintenance;
10. Our superior exhaust treatment capabilities, including a secondary combustion chamber, heat exchange, and dust removal, guarantee emissions align with rigorous national standards, complying thoroughly with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is meticulously introduced into the state-of-the-art rotary kiln through an advanced feeding system. This cutting-edge mechanism meticulously maintains the combustion temperature at a precise 850ºC, expertly regulating oxygen levels to ensure peak efficiency. Concurrently, waste liquid is effortlessly directed into either the rotary kiln or the secondary combustion chamber via specialized pipelines, enabling impeccable integration and processing for unparalleled performance.
4) The flue gas, a result of the rotary kiln's high-intensity operation, is directed to the secondary chamber. Here, remnants like ash and slag are expelled with exceptional efficiency through a groundbreaking wet scraper mechanism, ensuring seamless and flawless operations.
5) Within the secondary combustion chamber, flue gas undergoes enhanced combustion. The introduction of organic waste liquid elevates the temperature to a remarkable 1100ºC, amplifying the incineration process. This results in a smokeless, odorless outcome with no secondary pollution, as the flue gas remains here for a precise duration of 4 seconds. This guarantees thorough decomposition of trace organics and dioxins, achieving a remarkable decomposition efficiency exceeding 99.99%. The meticulous breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber’s advanced multi-stage combustion strategy effectively reduces nitrogen oxide formation, elevating environmental safety to new heights.
6) Upon exiting the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, substantially purifying the flue gas and preparing it for the subsequent stages of treatment.
7) Once through the cyclone, the flue gas proceeds to the semi-dry quench tower. A pressure pump skillfully directs the reaction tower to the apex of the two-fluid nozzle, converting it into fine droplets. These droplets encounter the hot ascending flue gas, creating a dense suspended droplet area and rapidly cooling to 200ºC within seconds. This swift action effectively prevents dioxin regeneration and extinguishes lingering sparks, protecting the cloth bag from potential fires.
8) The flue gas then makes its way into the spray washing tower, followed by the wet packing washing tower device. These vital stages play a crucial role in removing acid gases from the flue gas, ensuring compliance with rigorous environmental standards for purity.
9) Upon passing through the spray tower, the flue gas is released into the atmosphere through the chimney, assisted by an induced draft fan that ensures a smooth exit, significantly minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ Oxygen molecules in the process: + ODioxygen component involved in multiple reactions: 2 A crucial reaction step: → Carbon Monoxide (CO)This component is utilized twice in various processes: 2Elevated release in action: ↑ + Sulfur Dioxide (SO)This component appears in dual states: 2Heightened liberation of: ↑+ Hydrogen (H)A recurring element in molecular interactions: 2A vital element in numerous reactions: Oxygen (O)
Lye removal of sulfur and chlorine: Dive into our state-of-the-art lye removal process. This sophisticated technology surgically targets sulfur and chlorine, delivering unparalleled precision and ensuring seamless and efficient operation that sets new industry standards.
Neutralization reaction: Hydrochloric Acid (HCl) + Sodium Hydroxide (NaOH) transforms into Sodium Chloride (NaCl) + Hydrogen (H)A dual presence in our chemical processes: 2Oxygen as a staple reactant: O
Sulfur Dioxide (SO) in pivotal reaction rolesKey reactant in multiple transformations: 2 Sodium Hydroxide reacts: + 2NaOH → Sodium (Na)Frequently occurring amount in the procedure: 2Sulfur Trioxide (SO) engaging in significant interactionsTriad state of involvement: 3 Coupling with hydrogen: + Hydrogen (H)Repeated elemental involvement: 2Oxygen's fundamental contribution: O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. is an emblem of innovation and supreme quality. With a substantial registered capital of 58 million yuan and an exceptional team of over 140 experts, our company is anchored on fixed assets worth 80 million yuan. We operate within a magnificent expanse of 33,000 square meters, devoted to delivering excellence.
Acknowledged as a high-tech enterprise by the national authorities, we are proud possessors of a third-level qualification in specialized environmental protection engineering contracting. Our steadfast dedication to quality is highlighted by the ISO9001:2015 international quality management certification and the esteemed CE certification, signifying our commitment to reliability and excellence of the highest tier.
Pioneering in state-of-the-art incineration solutions, we craft cutting-edge systems for liquid, gas, and solid waste, along with advanced industrial wastewater treatment equipment. Our extensive portfolio includes industrial hazardous waste incinerators and custom solutions expertly tailored for the chemical and pharmaceutical industries.
Our cutting-edge product line boasts an impressive range of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-encompassing incinerators, and specialized medical waste incinerators.
Utilizing innovative scientific management and advanced testing methodologies, we provide superior products at competitive prices. Our unwavering pursuit of excellence, coupled with exceptional after-sales service, has earned us widespread acclaim and trust from our customers. Our comprehensive services cover feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, extensive training, and unwavering after-sales support, ensuring seamless and efficient waste treatment solutions.
Our outstanding products resonate not only across China but also make a notable mark globally, extending our reach to Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients affirm our relentless commitment to unparalleled quality.
We warmly invite friends and clients from around the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we provide!
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