Product Description
Scopeof Application of Application:
This versatile incinerator is meticulously engineered to ensure the safe and efficient disposal of various medical waste types, including surgical viscera, auxiliary medical materials, single-use injectors, and a broad spectrum of other medical waste products. Its robust design guarantees that all waste is managed with unparalleled precision and reliability..
Characteristics:
1. Enjoy seamless operations with our automatic material feeding and ash removal system, ensuring flawless and continuous processing;
2. Experience an environmentally friendly mechanism that completely eradicates smoke and odors, preventing secondary pollution and significantly lowering operational costs;
3. Featuring a revolutionary revolving incinerator body, equipped with mill and multi-phase combustion, it delivers unmatched efficiency;
4. Achieve thorough cremation, dramatically reducing ash volume with a remarkable heat alkali burning rate exceeding 90%;
5. Easily manage continuous material feeding, efficiently processing high-moisture waste with superior effectiveness;
6. Pioneering automatic control technology ensures operations are not only safe and dependable but also economically beneficial;
7. Crafted for exceptional efficiency, our incinerator operates without emitting smoke, odors, or causing secondary pollution;
8. This energy-efficient marvel boasts an innovative design that ensures complete waste treatment with reduced operating costs, optimizing economic returns;
9. Safety and reliability take precedence: primarily utilizing an advanced automatic control system renowned for low malfunction rates, making repairs and maintenance straightforward and efficient;
10. Our state-of-the-art exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions comply with rigorous national standards, meeting current exhaust regulations with ease.
Product Parameters
Hazardous Waste Handling Capacity: Outstanding Range: Enjoy a robust handling capacity ranging from 50 to 5000 kg/h, designed to address diverse waste management needs.
Safety Indicators: Unmatched Security Features
1. Our incinerator redefines safety standards with a state-of-the-art burner that includes an advanced protection mechanism. This ensures automatic fuel supply cessation during any abnormal burner operation, guaranteeing impeccable safety management.
2. Experience seamless operational efficiency as the incinerator intuitively initiates a specialized cooling protocol before shutdown. This ensures that the combustion chamber's temperature stabilizes to a predetermined level, marking the perfect end to its operations.
3. Trust in our pioneering leakage protection system for optimal performance. Even under taxing conditions of 40°C and 85% humidity, the insulation resistance confidently stays above an impressive 2 MΩ, effortlessly enduring rigorous testing of a 1-minute power frequency (50Hz) at 1500V. Every component is meticulously positioned to ensure secure and flawless connectivity.
4. We ensure absolute integrity with comprehensive sealing pressure tests across oil, water, and gas channels, guaranteeing zero leaks.
5. Alarm System: Cutting-edge Alert Protocols
1) Features illuminated power indicators and user-friendly switches for the incinerator device;
2) A sophisticated timer for residual burning ensures the furnace's interior is devoid of flammable gases and organic residues, promoting safe and efficient operation;
3) Incorporates advanced overload protection to guard against motor stress, coupled with a negative pressure frequency conversion control for enhanced security;
4) Includes a precision-engineered interlocking system for both high and low-temperature controls.
Design Ideas: Innovative Engineering at Its Finest
Crafted with precision to meet specific project demands, our rotary kiln incinerator excels in the simultaneous incineration of solid and liquid residues. It is exceptionally proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, making it a standout solution in waste management.
This positions it as the forefront solution for any advanced waste disposal center, ensuring superior performance and environmental responsibility.Designed with a cylindrical metallic exterior enveloped by insulating bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics ensure optimal mixing, facilitating seamless movement of waste to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with a waste residence time of 0.5-1 hour, guaranteeing thorough thermal treatment and complete obliteration of organic matter.
Furthermore, a cutting-edge secondary combustion chamber re-incinerates generated gases, reaching extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection adheres to strict standards, with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring careful component selection.
The Incinerator Device: Comprehensive Component Overview
Includes a feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow: Streamlined Efficiency
1) Start with the blower to efficiently purge residual and flammable gases within the furnace, significantly minimizing explosion risk during ignition.
2) Before igniting the powerful burner, it's crucial to activate the induced draft fan, enabling a comprehensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is expertly transported via precision-engineered pipelines, achieving flawless ignition by the burners. The radiant heat elegantly elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for optimal performance.
3) Solid waste is seamlessly introduced into the rotary kiln through an advanced and state-of-the-art feeding system. This ensures a flawless transition while maintaining an optimal combustion temperature of precisely 850ºC via meticulous precision oxygen control. Simultaneously, waste liquid is expertly directed into either the rotary kiln or the secondary combustion chamber through dedicated pipelines, guaranteeing impeccable processing and integration.
4) The flue gas, originating from the rotary kiln, advances to the secondary chamber. Here, incineration by-products, such as ash and slag, are skillfully expelled through an innovative and efficient wet scraper mechanism. This cutting-edge system ensures unhindered and pristine operations.
5) In the secondary combustion chamber, the flue gas undergoes an intensified combustion process, with organic waste liquid elevating the temperature to a formidable 1100ºC. This enhances the incineration process, achieving a smokeless and odorless finish with no secondary pollution. The flue gas remains in this chamber for an exact 4.0 seconds, ensuring the thorough decomposition of trace organics and dioxins, with a decomposition efficiency exceeding 99.99%. The meticulous breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes the formation of nitrogen oxides.
6) Upon emerging from the secondary combustion chamber, the flue gas proceeds to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by the application of centrifugal force. This strategic enhancement significantly purifies the flue gas, preparing it for the subsequent stages of processing.
7) Once the flue gas exits the cyclone, it moves to the semi-dry quench tower. In this stage, a specialized pressure pump adeptly directs the reaction tower towards the top of the two-fluid nozzle, transforming it into fine droplets. These droplets encounter the ascending hot flue gas, forming a dense suspended droplet area. Within a second, it rapidly cools to 200 ºC, effectively halting dioxin regeneration and extinguishing any lingering sparks, thereby protecting the cloth bag from potential fires.
8) Next, the flue gas enters the spray washing tower, followed by the wet packing washing tower device. These critical stages play a pivotal role in eliminating acid gases from the flue gas, ensuring purity and compliance with stringent environmental standards.
9) After traversing the spray tower, the flue gas is released into the atmosphere through the chimney. An induced draft fan ensures its smooth exit, thereby minimizing the environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the cutting-edge lye removal process, meticulously engineered to target sulfur and chlorine with exceptional precision, ensuring a flawless operation. Immerse yourself in an innovative solution that surpasses industry standards, designed to elevate the efficiency of sulfur and chlorine extraction, promoting cleaner and more sustainable waste management.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. is a beacon of innovation and excellence. With a robust registered capital of 58 million yuan and a highly skilled team of over 140 professionals, we proudly possess significant fixed assets valued at 80 million yuan, operating over an expansive 33,000 square meters dedicated to achieving operational brilliance.
Recognized as a distinguished high-tech enterprise at the state level, we possess an esteemed third-level qualification in environmental protection engineering contracting. Our unwavering commitment to quality is reinforced by our ISO9001:2015 international quality management system certification and CE certification. These accolades underscore our enduring promise of unparalleled reliability and excellence.
Our core proficiency lies in crafting cutting-edge incineration solutions, specializing in liquid, gas, and solid waste incinerators, as well as advanced industrial wastewater treatment equipment. Our portfolio features industrial hazardous waste incinerators alongside bespoke solutions tailored for the chemical and pharmaceutical sectors.
Our innovative product repertoire boasts a diverse array of furnace types: including rotary kilns, solid and liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, each designed to meet diverse industry needs.
Harnessing cutting-edge scientific management methods and advanced testing technologies, we deliver premium quality products at competitive prices. Our steadfast dedication to excellence, complemented by impeccable after-sales service, has garnered widespread praise and trust from our clientele. We offer an extensive range of services, from feasibility analysis and precise design to meticulous manufacturing, installation, commissioning, comprehensive training, and unwavering after-sales tracking, ensuring seamless and efficient waste treatment solutions.
Our exceptional products resonate with satisfaction among customers across China and extend their impressive impact globally, reaching Southeast Asia, Africa, South America, the Middle East, and beyond. The contentment of our clients stands as a testament to our unwavering commitment to unmatched quality.
We extend a warm invitation to friends and clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and experience the extraordinary solutions we offer!
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