Product Description
Scopeof Application of Application:
This exceptional incinerator is masterfully engineered to ensure the safe and efficient disposal of medical waste, which encompasses surgical viscera, auxiliary medical materials, and single-use injectors, as well as an extensive array of additional medical waste products. Its formidable capabilities guarantee that all waste is meticulously handled with the highest degree of precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy seamless operations with our automatic material feeding and ash removal system that ensures flawless and ongoing processes;
2. Benefit from an eco-friendly mechanism that consummately eradicates smoke and odors, prevents secondary pollution, and reduces operational costs;
3. Our avant-garde revolving incinerator body, complete with milling and multi-phase combustion, provides unmatched efficiency and effectiveness;
4. Achieve thorough cremation, dramatically minimizing ash volume with a remarkable heat alkali burning rate surpassing 90%;
5. Efficiently manage continuous material feeding, adeptly handling high-moisture waste with unmatched ease;
6. Leading-edge automatic control technology guarantees operations that are not only secure and reliable but also cost-efficient;
7. Our incinerator is designed for peerless efficiency, operating without emitting smoke, odors, or causing any secondary pollution;
8. An energy-efficient innovation: our cutting-edge design ensures complete treatment at lower operational costs, maximizing economic returns;
9. Safety and reliability take precedence: predominantly employing an automatic control system with low malfunction rates, facilitating straightforward repairs and maintenance;
10. Our sophisticated exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure that emissions comply with stringent national standards, perfectly aligning with contemporary exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Elevate your safety standards with our incinerator, featuring a state-of-the-art burner equipped with a sophisticated protection mechanism. In the event of any irregularities in burner operation, the system intuitively halts fuel supply, ensuring unmatched safety management and peace of mind.
2. Experience smooth operational transitions with our incinerator’s specialized cooling protocol. Before shutting down, this protocol meticulously stabilizes combustion chamber temperatures, ensuring a seamless end to operations with precision and care.
3. Depend on our revolutionary leakage protection system for superior performance. Even in demanding conditions of 40 degrees and 85% humidity, the insulation resistance robustly exceeds 2 MΩ, effortlessly passing stringent 1-minute power frequency (50Hz) tests at 1500V, ensuring impeccable component connectivity and unrivaled security.
4. Our comprehensive sealing pressure tests on oil, water, and gas channels assure absolute integrity, guaranteeing no leaks and enhancing reliability.
5. Alarm System:
1) Empower your operations with illuminated power indicators and user-friendly switches for effortless control of the incinerator;
2) A sophisticated residual burning timer ensures the furnace is free from flammable gases and organic residues, promoting safe and efficient operations;
3) Our advanced overload protection defends against motor strain, complemented by a negative pressure frequency conversion control for heightened security;
4) Includes a precision interlocking system for optimal high and low-temperature control management.
Design Ideas:
Meticulously engineered to meet bespoke project demands, our rotary kiln incinerator excels in the simultaneous incineration of solid and liquid wastes. Especially adept at managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands as an unparalleled solution in waste management.
Positioned as the premier choice for any cutting-edge waste disposal facility, it sets new industry standards.With its durable cylindrical metal exterior, lined with insulation bricks, our rotary kiln incinerator features a precision-engineered horizontal tilt. Its advanced rotational mechanics ensure optimal waste mixing and seamless movement to the discharge end. The innovative flue gas directional system promotes continuous waste agitation for uniform heating, achieving comprehensive thermal treatment with a waste residence time of 0.5-1 hour.
In addition, the cutting-edge secondary combustion chamber re-incinerates gases at extreme temperatures of 1100ºC, ensuring maximum organic matter elimination. With furnace temperatures ≥1100ºC and flue gas residence time ≥2 seconds, rigorous standards are met. Post-cooling, flue gas purification efficiently removes acidic components, nitrogen oxides, and captures particulate matter, ensuring meticulous component selection for safety and efficiency.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Begin with the blower to effectively clear the furnace of residual and flammable gases, significantly reducing explosion risk during ignition and ensuring smooth operation.
2) Prior to ignition by the robust burner, initiate the induced draft fan for a thorough five-minute purge of the furnace. This meticulous preparation guarantees safety and efficiency as diesel fuel is skillfully delivered through expertly designed pipelines, leading to precise burner ignition. Radiant heat elevates temperatures in the rotary kiln and secondary chamber, ensuring a controlled and efficient rise for optimal performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This sophisticated mechanism maintains the combustion temperature at an exact 850ºC through precision oxygen control, ensuring optimal efficiency. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance.
4) The flue gas, a product of the rotary kiln's intense operation, makes its way to the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes superior combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This achieves a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment.
7) After exiting the cyclone, the flue gas moves to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience cutting-edge technology with our state-of-the-art lye removal process. Expertly engineered to surgically and precisely target sulfur and chlorine compounds, this process ensures a seamless and efficient operation. This advanced solution is setting new benchmarks in the industry, offering unparalleled performance and reliability.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. has emerged as a paragon of innovation and unparalleled quality in the industry. With a solid foundation marked by a registered capital of 58 million yuan and a formidable team of over 140 highly skilled professionals, our company is strengthened by significant fixed assets worth 80 million yuan. Our operations span an impressive 33,000 square meters, all dedicated to achieving excellence.
Celebrated as a state-recognized high-tech enterprise, we proudly maintain a third-level qualification in professional contracting for environmental protection engineering. Our steadfast commitment to excellence is highlighted by the ISO9001:2015 international quality management system certification and the esteemed CE certification, underscoring our pledge to reliability and premier quality.
With a focus on pioneering incineration solutions, we engineer advanced systems for liquid, gas, and solid waste, in addition to specialized industrial wastewater treatment equipment. Our diverse portfolio features industrial hazardous waste incinerators and customized solutions specifically designed for the chemical and pharmaceutical industries.
Our cutting-edge product lineup includes a wide array of furnace types, spanning from rotary kilns and solid/liquid incinerators to exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-inclusive incinerators, and specialized medical waste incinerators.
Employing innovative scientific management and leading-edge testing methods, we deliver top-tier products at competitive prices. Our unwavering commitment to excellence, paired with exceptional after-sales service, has earned us widespread acclaim and trust from our clients. We offer comprehensive services that include feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, extensive training, and steadfast after-sales support, ensuring smooth and effective waste treatment solutions.
Our outstanding products resonate not only throughout China but also command a strong global presence, impacting regions such as Southeast Asia, Africa, South America, the Middle East, and beyond. The trust and satisfaction of our clients highlight our unwavering commitment to unparalleled quality.
We warmly invite friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we provide!
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