Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes;
2. Delight in an eco-conscious mechanism that eradicates smoke and odors, eliminates secondary pollution, and minimizes operational expenses;
3. Our innovative revolving incinerator body, featuring mill and multi-phase combustion, delivers efficiency par excellence;
4. Experience comprehensive cremation, significantly reducing ash volume with an impressive heat alkali burning rate exceeding 90%;
5. Seamlessly process continuous material feeding, managing high-moisture waste with ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous;
7. Designed for unrivaled efficiency, our incinerator functions without emissions of smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring repairs and maintenance are straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This avant-garde mechanism skillfully maintains the combustion temperature at a precise 850ºC, employing meticulous oxygen control for optimal efficiency. Meanwhile, waste liquid is seamlessly channeled into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless integration and processing for superior performance.
4) The flue gas, born from the rotary kiln's intense operation, journeys to the secondary chamber. Here, incineration by-products such as ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes superior combustion. The introduction of organic waste liquid elevates the temperature to an impressive 1100ºC, intensifying the incineration process. This results in a smokeless, odorless finish with zero secondary pollution, as the flue gas dwells here for a precise 4 seconds. This precise duration ensures complete decomposition of trace organics and dioxins, achieving an exceptional decomposition efficiency of over 99.99%. The meticulous breakdown of residual organic components and carbon particles unfolds at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively curtails nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, ash content is proficiently neutralized by centrifugal force, significantly purifying the flue gas and priming it for subsequent stages of treatment.
7) Upon exiting the cyclone, the flue gas progresses to the semi-dry quench tower. A pressure pump expertly directs the reaction tower to the apex of the two-fluid nozzle, converting it into fine droplets. These droplets engage with the hot ascending flue gas, creating a dense suspended droplet area and rapidly cooling to 200ºC within a single second. This swift action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, succeeded by the wet packing washing tower device. These vital stages are instrumental in eradicating acid gases from the flue gas, ensuring compliance with stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, facilitated by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Discover our cutting-edge lye removal process, a pinnacle of technological advancement. This innovative system expertly targets sulfur and chlorine, ensuring unmatched precision and operational efficiency. Experience the next level in industry standards, where every element is meticulously crafted for optimal performance.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Since its inception in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. has emerged as a luminary of innovation and excellence. Backed by a robust registered capital of 58 million yuan, our foundation is fortified by an impressive team of over 140 skilled professionals, driving progress with fixed assets valued at a substantial 80 million yuan. Our operations extend over a remarkable 33,000 square meters, dedicated to delivering unparalleled quality and innovation.
Esteemed as a high-tech enterprise by state recognition, we possess a third-level qualification in the specialized contracting of environmental protection engineering. Our unwavering dedication to quality is endorsed by the ISO9001:2015 international quality management system certification, along with the prestigious CE certification, underscoring our commitment to unrivaled reliability and superior excellence in every endeavor.
Our expertise lies in pioneering incineration solutions, crafting advanced systems for liquid, gas, and solid waste, complemented by state-of-the-art industrial wastewater treatment equipment. Our diverse portfolio encompasses industrial hazardous waste incinerators and customized solutions meticulously tailored for the chemical and pharmaceutical industries, meeting the highest standards of innovation and effectiveness.
Our cutting-edge product line features an extensive array of furnace types, from rotary kilns and versatile solid/liquid incinerators to exhaust gas direct combustion furnaces and RTO regenerative incinerators. We proudly present comprehensive incinerators and specialized medical waste incinerators, engineered for efficiency and excellence beyond compare.
Leveraging innovative scientific management and advanced testing methodologies, we deliver top-tier products at competitive prices. Our unwavering commitment to excellence, paired with exceptional after-sales service, has earned us widespread acclaim and trust from a discerning clientele. Our all-encompassing services extend from feasibility analysis and precision design to meticulous manufacturing, installation, commissioning, in-depth training, and unwavering after-sales support, ensuring seamless and effective waste management solutions for all.
Our superior products not only resonate across China but also command a significant presence on the global stage, reaching discerning audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The enduring satisfaction and trust of our clients reflect our steadfast dedication to delivering unparalleled quality and innovation.
We warmly invite friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we offer, crafted with precision and passion for excellence!
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