Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes;
2. Delight in an eco-conscious mechanism that eradicates smoke and odors, eliminates secondary pollution, and minimizes operational expenses;
3. Our innovative revolving incinerator body, featuring mill and multi-phase combustion, delivers efficiency par excellence;
4. Experience comprehensive cremation, significantly reducing ash volume with an impressive heat alkali burning rate exceeding 90%;
5. Seamlessly process continuous material feeding, managing high-moisture waste with ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous;
7. Designed for unrivaled efficiency, our incinerator functions without emissions of smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring repairs and maintenance are straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience a pinnacle of safety with our state-of-the-art incinerator's sophisticated burner system. It comes equipped with an advanced automatic protection mechanism that instantly halts the fuel supply when abnormal burner operations are detected, ensuring impeccable safety management and peace of mind.
2. Before deactivation, our incinerator demonstrates seamless operational proficiency by engaging a specialized cooling protocol for the combustion chamber. This ensures optimal precision until temperatures return to a predefined safe level, marking the completion of operations efficiently and safely.
3. Trust our pioneering leakage protection system for outstanding performance. Remarkably, even in challenging conditions of 40 degrees Celsius and 85% humidity, its insulation resistance remains robustly over 2 MΩ, easily enduring the rigorous 1-minute power frequency (50Hz) test at 1500V. Every component is meticulously positioned to guarantee secure and flawless connectivity, maintaining the highest safety standards.
4. We assure absolute integrity with our comprehensive sealing pressure tests on oil, water, and gas channels, guaranteeing a leak-free system and peace of mind.
5. Alarm System:
1) Equipped with illuminated power indicators and user-friendly switches for effortless incinerator operation;
2) A cutting-edge residual burning timer ensures the interior of the furnace is free from flammable gases and organic residues, thus providing safe and efficient operation;
3) Features an advanced overload protection safeguarding against motor stress, complemented by a negative pressure frequency conversion control for superior security;
4) Incorporates a precision interlocking system for meticulous high and low-temperature regulation.
Design Ideas:
Our rotary kiln incinerator, crafted with meticulous precision, is designed to meet specific project demands, excelling in simultaneous incineration of solid and liquid residues. It is exceptionally adept at processing chemical residues, sludge, organic liquid waste, and industrial solids, setting a standard in waste management.
This distinction makes it the leading choice for any advanced waste disposal facility seeking excellence.With a cylindrical metal exterior and insulating bricks, the rotary kiln incinerator boasts a calculated horizontal tilt. Its rotational mechanics ensure optimal mixing, promoting smooth movement to the discharge end along its incline. An innovative flue gas directional system continuously agitates waste for uniform heating, achieving a waste residence time of 0.5-1 hour, guaranteeing thorough thermal treatment and complete organic matter elimination.
Moreover, a state-of-the-art secondary combustion chamber re-incinerates generated gases, reaching extreme temperatures of 1100ºC to maximize organic matter destruction. The furnace selection adheres to rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Following cooling, flue gas purification diligently removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Begin with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing the risk of explosion during ignition.
2) Prior to igniting the powerful burner, it is essential to initiate the induced draft fan. This allows for an extensive five-minute purge of the furnace, ensuring both safety and efficiency. The diesel fuel is then expertly transported through carefully engineered pipelines, leading to precise ignition by the burners. This process gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for optimal performance.
3) Solid waste is masterfully introduced into the rotary kiln through a cutting-edge feeding system. This advanced mechanism sustains the combustion temperature at a precise 850ºC through meticulous oxygen control, ensuring peak performance. Concurrently, waste liquid is effortlessly channeled into either the rotary kiln or the secondary combustion chamber via specialized pipelines, facilitating flawless processing and integration for optimal results.
4) The flue gas, a result of the rotary kiln's dynamic operation, travels to the secondary chamber. Here, incineration by-products such as ash and slag are expelled with exceptional efficiency through an innovative wet scraper mechanism, ensuring smooth and pristine operations.
5) Within the secondary combustion chamber, the flue gas undergoes exceptional combustion. The introduction of organic waste liquid elevates the temperature to an impressive 1100ºC, intensifying the incineration process. This results in a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for an exact 4 seconds, ensuring complete decomposition of trace organics and dioxins, achieving a remarkable decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment.
7) After exiting the cyclone, the flue gas progresses to the semi-dry quench tower. A pressure pump skillfully directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This swift action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages play a vital role in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity.
9) After passing through the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Dive into our state-of-the-art lye removal process. With exceptional precision, this advanced technology expertly targets sulfur and chlorine, ensuring efficient operations that redefine industry standards and maximize performance.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. shines as a paragon of innovation and excellence. Boasting a robust registered capital of 58 million yuan, our esteemed organization is powered by a talented team of over 140 experts. The company's robust foundation is further enhanced with fixed assets valued at an impressive 80 million yuan. Our sprawling operations cover a magnificent 33,000 square meters, all meticulously dedicated to achieving unparalleled excellence.
Celebrated as a state-recognized high-tech enterprise, we proudly possess a third-level qualification in professional contracting for environmental protection engineering. Our unwavering commitment to supreme quality is encapsulated in our ISO9001:2015 international quality management system certification, along with the coveted CE certification, underscoring our relentless pursuit of reliability and top-tier excellence.
Pioneering in state-of-the-art incineration solutions, we engineer advanced systems for liquid, gas, and solid waste management, alongside cutting-edge industrial wastewater treatment equipment. Our impressive portfolio features industrial hazardous waste incinerators and bespoke solutions meticulously crafted for the chemical and pharmaceutical industries.
Our cutting-edge product line showcases a wide array of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-encompassing incinerators, and specialized medical waste incinerators, catering to diverse waste treatment needs.
Utilizing cutting-edge scientific management and advanced testing methodologies, we deliver superior products at highly competitive prices. Our unwavering dedication to excellence, coupled with exceptional after-sales service, has earned us widespread acclaim and trust from our esteemed clientele. Our comprehensive suite of services includes feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, extensive training, and steadfast after-sales support, ensuring seamless and efficient waste treatment solutions.
Our outstanding products reverberate across China and make a profound impact globally, reaching diverse markets in Southeast Asia, Africa, South America, the Middle East, and beyond. The enduring satisfaction and trust of our clients underscore our steadfast commitment to unmatched quality and excellence.
We warmly invite friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and experience the extraordinary solutions we proudly offer!
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