Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability. This remarkable and adaptable incinerator is expertly engineered to cater to the safe, secure, and efficient elimination of medical waste, encompassing surgical viscera, auxiliary medical materials, single-use injectors, and an extensive array of other medical waste products. Its powerful features ensure that every piece of waste is handled with the highest degree of precision and dependability, delivering unparalleled waste management solutions..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes;
2. Delight in an eco-conscious mechanism that eradicates smoke and odors, eliminates secondary pollution, and minimizes operational expenses;
3. Our innovative revolving incinerator body, featuring mill and multi-phase combustion, delivers efficiency par excellence;
4. Experience comprehensive cremation, significantly reducing ash volume with an impressive heat alkali burning rate exceeding 90%;
5. Seamlessly process continuous material feeding, managing high-moisture waste with ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous;
7. Designed for unrivaled efficiency, our incinerator functions without emissions of smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring repairs and maintenance are straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste embarks on its transformative journey as it enters the rotary kiln via a cutting-edge feeding system. This advanced mechanism meticulously sustains the combustion temperature at a precise 850ºC by exercising accurate oxygen control, ensuring unmatched efficiency. Concurrently, waste liquid is channeled with precision into either the rotary kiln or the secondary combustion chamber through specialized pipelines, enabling seamless processing and integration, which elevates performance to superior levels.
4) The flue gas, born from the rotary kiln's dynamic operation, progresses to the secondary chamber. Here, incineration by-products such as ash and slag are expelled with extraordinary efficiency by means of an innovative wet scraper mechanism, ensuring operations remain smooth and immaculate.
5) In the heart of the secondary combustion chamber, the flue gas undergoes advanced combustion. The addition of organic waste liquid propels the temperature to a robust 1100ºC, amplifying the incineration process. This results in a smokeless, odorless output, with zero secondary pollution, as the flue gas resides here for an exact 4 seconds. The process ensures the complete decomposition of trace organics and dioxins, achieving an outstanding decomposition efficiency exceeding 99.99%. Residual organics and carbon particles undergo meticulous breakdown at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy significantly curtails nitrogen oxide formation, thereby enhancing environmental protection.
6) Departing from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, the ash content is expertly neutralized through centrifugal force, significantly purifying the flue gas and priming it for the subsequent stages of its transformational journey.
7) Upon exiting the cyclone, the flue gas transitions to the semi-dry quench tower. A precision pressure pump adeptly guides the reaction tower to the pinnacle of the two-fluid nozzle, converting it into fine droplets. These droplets encounter the hot ascending flue gas, forming an intensive suspended droplet zone and rapidly cooling to 200ºC in a mere second. This swift action effectively arrests dioxin regeneration and extinguishes any residual sparks, effectively shielding the cloth bag from potential fire hazards.
8) The flue gas proceeds to enter the spray washing tower, followed by the wet packing washing tower device. These essential stages are pivotal in eradicating acid gases from the flue gas, guaranteeing compliance with stringent environmental standards for purity.
9) After navigating through the spray tower, the flue gas is released into the atmosphere through the chimney, aided by an induced draft fan that assures its seamless exit, thereby minimizing the environmental footprint.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the pinnacle of innovation with our cutting-edge lye removal process. This advanced and meticulous technology specifically targets sulfur and chlorine with unmatched precision. The result is a seamless and highly efficient operation, elevating industry norms and setting a new benchmark for excellence.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in the year 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. shines brightly as a beacon of innovation and unsurpassed quality in the realm of incineration technology. With a robust registered capital of 58 million yuan and a dynamic team of over 140 seasoned experts, we possess fixed assets valued impressively at 80 million yuan. Our expansive operations span across a grand 33,000 square meters, all dedicated to delivering exceptional excellence.
Acknowledged as a high-tech enterprise by the state, we proudly hold the prestigious third-level qualification in professional contracting for environmental protection engineering. Our resolute commitment to quality is exemplified by our ISO9001:2015 international quality management system certification and the esteemed CE certification, which collectively highlight our relentless pursuit of reliability and top-tier excellence.
Pioneering in groundbreaking incineration solutions, we craft state-of-the-art systems for liquid, gas, and solid waste treatment, complemented by advanced industrial wastewater treatment equipment. Our diverse portfolio includes industrial hazardous waste incinerators, with bespoke solutions specially designed for the intricate needs of the chemical and pharmaceutical industries.
Our cutting-edge product line boasts a comprehensive variety of furnace types, including innovative rotary kilns, solid/liquid incinerators, direct combustion furnaces for exhaust gases, RTO regenerative incinerators, all-purpose incinerators, and specialized units for medical waste disposal, reflecting our expertise in the domain.
Through our inventive scientific management and advanced testing methodologies, we deliver premium products at competitive prices. Our unwavering dedication to excellence, combined with first-class after-sales service, has earned us widespread acclaim and trust from our valued clientele. Our complete services cover everything from feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, extensive training, to reliable after-sales support, guaranteeing seamless and efficient waste treatment solutions.
Our outstanding products resonate far beyond China's borders, making a profound global impact by reaching markets in Southeast Asia, Africa, South America, the Middle East, and further afield. The unwavering satisfaction and trust of our clients emphasize our steadfast commitment to providing unmatched quality.
We warmly invite friends and clients from around the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we proudly offer!
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