Product Description
Scopeof Application of Application:
Introducing a cutting-edge incinerator meticulously engineered to ensure the safe, eco-friendly, and efficient management of medical waste. It is adept at handling a wide variety of medical waste items such as surgical remains, auxiliary medical supplies, disposable injectors, and an extensive array of other medical waste products. Our system's robust performance guarantees that all waste is processed with unmatched precision, safety, and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy seamless operation through our advanced automatic material feeding and ash removal systems, ensuring smooth and continuous processes;
2. Benefit from an environmentally friendly design that eliminates smoke and odors, prevents secondary pollution, and reduces operational costs;
3. Our pioneering revolving incinerator body, equipped with mill and multi-phase combustion capabilities, offers superior efficiency;
4. Achieve thorough cremation with a significant reduction in ash volume, boasting an exceptional heat alkali burning rate exceeding 90%;
5. Effortlessly handle continuous material feeding, effectively managing high-moisture waste with optimal efficiency;
6. State-of-the-art automatic control technology ensures operations that are both secure and cost-effective;
7. Our incinerator is designed for maximum efficiency, operating without emitting smoke, odors, or secondary pollutants;
8. An epitome of energy efficiency: our ingenious design facilitates complete waste treatment with minimized operational expenses, enhancing economic returns;
9. Prioritizing safety and reliability, we employ an automatic control system that features minimal failure rates, simplifying repairs and maintenance;
10. With advanced exhaust treatment, including a secondary combustion chamber, heat exchange, and dust removal, our emissions consistently meet stringent national standards, conforming to prevailing exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: Capable of managing a diverse range from 50 to an impressive 5000 kg/h, our system ensures flexible and efficient waste processing.
Safety Indicators
1. Discover unparalleled safety with our incinerator, which incorporates a state-of-the-art burner. It features an innovative protection mechanism that automatically halts fuel supply during any irregular burner activity, ensuring impeccable safety management.
2. Prior to shutdown, the incinerator employs a specialized cooling system for the combustion chamber, ensuring operations continue smoothly until temperatures reach a set point, marking the end of operations with precision.
3. Trust in our sophisticated leakage protection system designed for optimal performance. Even in challenging environments of 40 degrees and 85% humidity, the insulation resistance remains strongly above 2 MΩ, successfully enduring rigorous tests with a 1-minute power frequency (50Hz) at 1500V. Every component is meticulously positioned for secure and flawless connectivity.
4. Our thorough sealing pressure tests on oil, water, and gas channels guarantee no leaks, maintaining absolute integrity.
5. Alarm System:
1) Features illuminated power indicators and user-friendly switches for the incinerator apparatus;
2) Equipped with an advanced residual burning timer to ensure the furnace's interior is devoid of flammable gases and organic residues, promoting a safe and efficient operation;
3) Integrates a sophisticated overload protection system to prevent motor strain, complemented with a negative pressure frequency conversion control for enhanced safety;
4) Incorporates a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Crafted with meticulous attention to specific project requirements, our rotary kiln incinerator excels in the simultaneous incineration of solid and liquid waste. Particularly adept at handling chemical residues, sludge, organic liquid waste, and industrial solids, it sets a new standard in waste management.
This positions it as the premier solution for advanced waste disposal centers.Designed with a cylindrical metal exterior lined with insulation bricks, the rotary kiln incinerator features an ingeniously calculated horizontal tilt. Its rotational mechanics enhance optimal mixing, facilitating smooth movement to the discharge end along its incline. The innovative flue gas directional system ensures uniform waste heating, with a residence time of 0.5-1 hour, guaranteeing comprehensive thermal treatment and complete organic matter destruction.
An advanced secondary combustion chamber re-incinerates generated gases at extreme temperatures of 1100ºC, maximizing organic matter elimination. Furnace selection aligns with stringent standards, maintaining temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously eliminates acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring the highest standards of safety.
The Incinerator Device comprises the following components:
Includes a feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, a dedicated chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Start the process with the blower to efficiently purge any residual and flammable gases from within the furnace, substantially lowering the risk of explosion during ignition.
2) Prior to ignition by the high-performance burner, it's essential to activate the induced draft fan, allowing for a thorough five-minute purge of the furnace. This diligent procedure ensures both safety and efficiency as the meticulously crafted pipelines transport diesel fuel to the burners, where it is precisely ignited. The resultant radiant heat elevates temperatures within the rotary kiln and secondary chamber, ensuring a controlled and consistent rise for optimal operation.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This sophisticated mechanism maintains the combustion temperature at an exact 850ºC through precision oxygen control, ensuring optimal efficiency. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance.
4) As the rotary kiln operates with intense energy, it produces flue gas that journeys to the secondary chamber. Here, the incineration by-products, such as ash and slag, are expelled with remarkable efficiency using a groundbreaking wet scraper mechanism, ensuring operations remain smooth and immaculate.
5) Within the secondary combustion chamber, the flue gas undergoes a superior combustion process. The strategic introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, amplifying the incineration process. This achieves a smokeless, odorless outcome with zero secondary pollution, as the flue gas resides here for a precise 4 seconds, ensuring the complete decomposition of trace organics and dioxins. With an impressive decomposition efficiency exceeding 99.99%, the accurate breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, thereby significantly enhancing environmental safety.
6) Once leaving the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, centrifugal force expertly neutralizes ash content, significantly purifying the flue gas and preparing it for subsequent stages of meticulous treatment.
7) After its journey through the cyclone, the flue gas transitions into the semi-dry quench tower. A powerful pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets merge with the ascending hot flue gas, creating a dense suspended droplet area that rapidly cools to 200ºC within a single second. This swift action effectively halts dioxin regeneration and extinguishes any lingering sparks, thus safeguarding the cloth bag from potential fires.
8) The journey continues as the flue gas enters the spray washing tower, followed by the wet packing washing tower device. These pivotal stages are instrumental in the elimination of acid gases from the flue gas, securing its compliance with stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth and efficient exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Explore the forefront of technological innovation with our cutting-edge lye removal process. This advanced method strategically targets sulfur and chlorine, achieving remarkable precision and ensuring a fluid, efficient operation that's redefining industry benchmarks.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. symbolizes a powerhouse of innovation and unparalleled excellence. With a formidable registered capital of 58 million yuan, and a vibrant team exceeding 140 skilled specialists, our company is fortified by substantial fixed assets worth 80 million yuan. Our operations thrive on a vast expanse of 33,000 square meters, dedicated to nurturing excellence in every facet.
As a state-recognized high-tech enterprise, we are proud holders of a third-level qualification in professional contracting for environmental protection engineering. Our steadfast commitment to quality is evident through the ISO9001:2015 international quality management system certification and the esteemed CE certification, showcasing our devotion to reliability and superior standards.
Our specialization lies in pioneering incineration solutions, crafting state-of-the-art systems for liquid, gas, and solid waste, complemented by advanced industrial wastewater treatment equipment. Our extensive portfolio encompasses industrial hazardous waste incinerators and custom solutions meticulously designed for the chemical and pharmaceutical industries.
Our cutting-edge product line boasts a wide spectrum of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, catering to diverse needs with precision.
Through pioneering scientific management and advanced testing techniques, we deliver unparalleled products at competitive prices. Our unwavering dedication to excellence is reinforced by exceptional after-sales service, earning us widespread acclaim and trust from our valued clients. Our all-encompassing services range from feasibility analysis, precision design, manufacturing, meticulous installation, and commissioning, to extensive training and steadfast after-sales support, ensuring seamless and efficient waste treatment solutions.
Our remarkable products resonate far beyond the borders of China, making a notable global impact by reaching diverse markets in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients testify to our unwavering commitment to unmatched quality and service excellence.
We warmly invite friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd., and discover the extraordinary solutions we proudly offer. Experience innovation and quality like never before!
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