Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes;
2. Delight in an eco-conscious mechanism that eradicates smoke and odors, eliminates secondary pollution, and minimizes operational expenses;
3. Our innovative revolving incinerator body, featuring mill and multi-phase combustion, delivers efficiency par excellence;
4. Experience comprehensive cremation, significantly reducing ash volume with an impressive heat alkali burning rate exceeding 90%;
5. Seamlessly process continuous material feeding, managing high-moisture waste with ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous;
7. Designed for unrivaled efficiency, our incinerator functions without emissions of smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring repairs and maintenance are straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience the pinnacle of safety with our incinerator's state-of-the-art burner. It boasts an advanced protective system that halts fuel supply during any irregular burner activity, thereby ensuring comprehensive safety management.
2. Prior to shutdown, enjoy a smooth operational shift as the incinerator initiates a specialized cooling protocol for its combustion chamber, maintaining precision until temperatures stabilize to a predetermined point, marking the conclusion of operations.
3. Trust in our cutting-edge leakage protection system for optimal performance. Even under extreme conditions of 40 degrees and 85% humidity, the insulation resistance remains steadfastly above 2 MΩ, comfortably passing rigorous tests of a 1-minute power frequency (50Hz) at 1500V. Every component is meticulously positioned to ensure secure and impeccable connectivity.
4. We promise zero leaks with exhaustive sealing pressure tests on oil, water, and gas channels, ensuring absolute reliability.
5. Alarm System:
1) Bright power indicators and user-friendly switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is free of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Features an advanced overload protection to prevent motor strain, complemented by a negative pressure frequency conversion control for enhanced safety;
4) Integrates a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Meticulously engineered to meet specific project requirements, our rotary kiln incinerator excels in simultaneous incineration of solid and liquid residues. Particularly adept at managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands unmatched in waste management.
This makes it the premier choice for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features an expertly calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting a seamless transition to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring complete thermal treatment and organic matter destruction.
Additionally, a cutting-edge secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Begin with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner ignites, it's crucial to activate the induced draft fan, allowing an extensive five-minute purge of the furnace. This meticulous procedure ensures safety and efficiency as diesel fuel is skillfully transported through expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This sophisticated mechanism maintains the combustion temperature at an exact 850ºC through precision oxygen control, ensuring optimal efficiency. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance.
4) The flue gas, a product of the rotary kiln's intense operation, makes its way to the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes superior combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This achieves a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment.
7) After exiting the cyclone, the flue gas moves to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Embark on a groundbreaking journey with our cutting-edge lye removal process. This advanced and intricate technology expertly targets sulfur and chlorine, achieving unrivaled precision. It ensures a seamless and efficient operation that not only meets but exceeds new industry standards, setting a benchmark for excellence.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Since our inception in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. has emerged as a shining beacon of innovation and technological prowess. With a formidable registered capital of 58 million yuan and a dynamic team of over 140 highly skilled professionals, our company is anchored by fixed assets worth an impressive 80 million yuan. Our expansive operations span a remarkable 33,000 square meters, all wholly dedicated to achieving excellence.
Recognized as a high-tech enterprise by the state, we hold a prestigious third-level qualification in professional contracting for environmental protection engineering. Our staunch commitment to quality is reinforced by the globally esteemed ISO9001:2015 international quality management system certification, along with the coveted CE certification. These accolades reflect our unwavering dedication to reliability, innovation, and top-tier excellence.
With a specialization in pioneering incineration solutions, we design and manufacture cutting-edge systems for managing liquid, gas, and solid waste, along with advanced industrial wastewater treatment equipment. Our diverse portfolio features industrial hazardous waste incinerators and tailor-made solutions specifically crafted for the chemical and pharmaceutical industries.
Our cutting-edge product line showcases an extensive range of innovative furnace types, from rotary kilns and solid/liquid incinerators to direct combustion furnaces for exhaust gases, RTO regenerative incinerators, comprehensive all-purpose incinerators, and specialized medical waste incinerators.
Through the synergy of innovative scientific management and advanced testing methodologies, we deliver superior products at competitive prices. Our steadfast commitment to excellence, coupled with an outstanding after-sales service, has earned us widespread acclaim and trust from our valued clientele. Our holistic services include in-depth feasibility analysis, precise design, meticulous manufacturing, detailed installation, thorough commissioning, comprehensive training, and unwavering after-sales support, all to ensure seamless and efficient waste treatment solutions.
Our exceptional products not only resonate within China but also make a significant global impact, reaching audiences across Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients testify to our unwavering dedication to unmatched quality and customer satisfaction.
We warmly invite esteemed friends and clients from around the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the remarkable solutions we have to offer! Your journey with us promises to unveil a world of innovation and excellence.
Certifications
After Sales Service
FAQ
){kind=link}