Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes, ensuring the incineration process is always seamless and trouble-free;
2. Delight in an eco-conscious mechanism that expertly eradicates smoke and odors, completely eliminating secondary pollution while minimizing operational expenses, reflecting our commitment to sustainability;
3. Experience the pinnacle of efficiency with our innovative revolving incinerator body, incorporating mill and multi-phase combustion for unparalleled energy utilization;
4. Experience comprehensive cremation that significantly reduces ash volume, showcasing an impressive heat alkali burning rate that exceeds a remarkable 90%;
5. Seamlessly process continuous material feeding, demonstrating the ability to manage high-moisture waste with utmost ease and unparalleled efficiency;
6. Our incinerator utilizes cutting-edge automatic control technology that not only ensures safe and dependable operations but also offers economically advantageous solutions;
7. Designed for unrivaled efficiency, our incinerator operates without emitting smoke, odors, or secondary pollution, setting a new standard in environmental responsibility;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits and providing an exceptional return on investment;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring repairs and maintenance are straightforward and cost-effective;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning perfectly with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity:50-5000kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system, maintaining the combustion temperature at a precise 850ºC via precision oxygen control. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber through dedicated pipelines, ensuring flawless processing and integration.
4) The flue gas, born from the rotary kiln, travels to the secondary chamber, where incineration by-products, such as ash and slag, are efficiently expelled through an innovative wet scraper mechanism. This advanced system guarantees unobstructed and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes enhanced combustion, with organic waste liquid boosting the temperature to a formidable 1100ºC. This intensifies the incineration process, achieving a smokeless, odorless finish with zero secondary pollution. The flue gas remains in this chamber for a precise 4.0 seconds, ensuring complete decomposition of trace organics and dioxins, with a decomposition efficiency surpassing 99.99%. The meticulous breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation.
6) Emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector, where ash content is expertly neutralized by centrifugal force. This strategic enhancement significantly purifies the flue gas, preparing it for subsequent stages.
7) After leaving the cyclone, the flue gas moves to the semi-dry quench tower. Here, a pressure pump deftly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These encounter the hot flue gas ascending, forming a dense suspended droplet area, rapidly cooling to 200 ºC within a second. This swift action effectively halts dioxin regeneration and extinguishes any lingering sparks, protecting the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These stages are pivotal in eliminating acid gases from the flue gas, ensuring purity and adherence to stringent environmental standards.
9) The flue gas, having traversed the spray tower, is subsequently released into the atmosphere via the chimney, with an induced draft fan ensuring its smooth exit, thus minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the cutting-edge lye removal process, meticulously engineered to target sulfur and chlorine with exceptional precision, ensuring a flawless operation.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. shines brilliantly as a paragon of innovation and unparalleled quality. With a dynamic registered capital of 58 million yuan and a stellar team that includes over 140 skilled professionals, we proudly boast substantial fixed assets valued at an impressive 80 million yuan. Our operations span across a vast 33,000 square meters, ensuring a landscape of operational excellence and cutting-edge innovation.
With our prestigious recognition as a state-recognized high-tech enterprise, we hold an esteemed third-level qualification in professional contracting for environmental protection engineering. Our unwavering dedication to quality is fortified by the internationally acclaimed ISO9001:2015 quality management system certification and the trusted CE certification. This emphasizes our steadfast promise of reliability, trustworthiness, and excellence in every endeavor.
Our core expertise lies in designing and developing cutting-edge incineration solutions. We encompass a broad spectrum of technologies including liquid, gas, and solid waste incinerators, along with advanced industrial wastewater treatment equipment. Our offerings extend to industrial hazardous waste incinerators and specialized, bespoke solutions tailored for the chemical and pharmaceutical industries.
Our cutting-edge product range proudly offers a vast selection of furnace types: from rotary kilns and solid and liquid incinerators, to exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators. Each product is engineered to perfection, ensuring optimal performance and efficiency.
Utilizing pioneering scientific management practices alongside state-of-the-art testing techniques, we deliver superior quality products at competitive prices. Our unwavering commitment to excellence, coupled with impeccable after-sales service, has rightfully earned us widespread acclaim and trust from our esteemed users. We provide an all-encompassing suite of services, including feasibility analysis, precise design, meticulous manufacturing, careful installation, thorough commissioning, comprehensive training, and consistent after-sales tracking. This ensures seamless and effective waste treatment solutions for all our clients.
Our outstanding products resonate profoundly with customers throughout China and make a significant impact on the global stage, reaching Southeast Asia, Africa, South America, the Middle East, and beyond. The unwavering satisfaction of our clients stands as a testament to our steadfast commitment to delivering unparalleled quality and excellence.
We warmly invite friends and esteemed clients from across the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we provide. Experience firsthand the innovation, quality, and excellence that define our legacy!
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