Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed to revolutionize the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and an expansive array of other medical waste products. Its robust capabilities ensure that all waste is managed with remarkable precision and unwavering reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our state-of-the-art automatic material feeding and ash removal system, ensuring smooth and seamless processes;
2. Delight in an eco-conscious mechanism that effectively eradicates smoke and odors, eliminates secondary pollution, and significantly reduces operational expenses;
3. Our innovative revolving incinerator body, boasting a mill and multi-phase combustion, delivers efficiency that is nothing short of exceptional;
4. Experience comprehensive cremation, substantially reducing ash volume with a remarkable heat alkali burning rate exceeding 90%;
5. Seamlessly process continuous material feeding, expertly managing high-moisture waste with unmatched ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous, maximizing value;
7. Designed for unparalleled efficiency, our incinerator functions impeccably without emissions of smoke, odors, or any secondary pollution;
8. An energy-efficient marvel: our pioneering design ensures complete treatment with reduced running costs, amplifying economic benefits;
9. Safety and reliability are paramount, with an advanced automatic control system boasting low malfunction rates, making repairs and maintenance straightforward;
10. Our advanced exhaust treatment features, such as a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, fully aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's state-of-the-art burner, designed with an advanced protection mechanism that automatically ceases fuel supply whenever abnormal burner operation occurs, ensuring flawless safety management.
2. Before shutdown, observe the seamless operational transition as this incinerator activates a specialized cooling protocol for the combustion chamber. This carefully managed process maintains precision until temperatures stabilize to a predetermined value, marking the perfect end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under demanding conditions of 40 degrees Celsius and 85% humidity, the insulation resistance stays robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed for secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device.
2) A sophisticated residual burning timer assures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and optimal operation.
3) Incorporates an advanced overload protection mechanism to safeguard against motor strain, complete with a negative pressure frequency conversion control for heightened security.
4) Features a precision interlocking system for both high and low-temperature controls to maintain ideal operational conditions.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This exceptional capability makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) In our advanced rotary kiln system, solid waste is meticulously introduced through a cutting-edge feeding system. This brilliant integration ensures steady combustion at a precisely maintained 850ºC, achieved through sophisticated oxygen control, guaranteeing maximal operational efficacy. Concurrently, waste liquid is efficiently channeled into either the rotary kiln or the secondary combustion chamber via specially designed pipelines. This seamless process ensures impeccable waste processing and integration, offering unparalleled performance.
4) The robust operation of our rotary kiln generates flue gas, which is efficiently redirected to the secondary chamber. Within this chamber, incineration by-products, including ash and slag, are expertly expelled using an innovative wet scraper mechanism. This state-of-the-art system ensures smooth, pristine operations, enhancing overall efficiency.
5) Inside the secondary combustion chamber, the flue gas undergoes a premium combustion process. The strategic introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, thereby intensifying the incineration process. This meticulous method achieves a smokeless and odorless finish, completely free from secondary pollution. The flue gas dwells here for an exact 4 seconds, ensuring the thorough decomposition of trace organics and dioxins with an exceptional decomposition efficiency exceeding 99.99%. The precise breakdown of residual organic components and carbon particles occurs at this high temperature. The chamber's sophisticated multi-stage combustion strategy effectively curtails nitrogen oxide formation, significantly boosting environmental safety.
6) Following its journey through the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, centrifugal force is skillfully employed to neutralize ash content, achieving significant purification of the flue gas and readying it for subsequent treatment stages.
7) In the subsequent stage, the flue gas transitions to the semi-dry quench tower. Here, a pressure pump expertly directs the reaction tower to the top of the two-fluid nozzle, creating fine droplets that meet the rising hot flue gas. This encounter forms a dense suspended droplet area, rapidly cooling the gas to 200ºC in a mere second. This decisive action effectively halts dioxin regeneration and extinguishes any remaining sparks, protecting the cloth bag from potential fire hazards.
8) Then, the flue gas enters the spray washing tower, followed by the wet packing washing tower device. These pivotal stages play a crucial role in thoroughly removing acid gases from the flue gas, ensuring it adheres to stringent environmental standards for purity and cleanliness.
9) As the final step, after passing through the spray tower, the flue gas is released into the atmosphere through the chimney. An induced draft fan facilitates its smooth and efficient exit, significantly minimizing environmental impact and maintaining a clean and safe atmosphere.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the pinnacle of industrial innovation with our groundbreaking lye removal process. This cutting-edge technology meticulously eliminates sulfur and chlorine, ensuring unmatched precision and boosting operational efficiency to extraordinary levels, thereby setting unprecedented benchmarks in the industry.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. shines as a paragon of cutting-edge innovation and unmatched quality. With a commanding registered capital of 58 million yuan, our esteemed company is powered by a team of over 140 proficient experts. Built upon substantial fixed assets worth 80 million yuan, our operations unfold over an expansive 33,000 square meters dedicated to the pursuit of excellence.
Recognized as a state-certified high-tech enterprise, we proudly wield a third-level qualification in professional contracting for environmental protection engineering. Our unwavering commitment to exceptional quality is validated by the ISO9001:2015 international quality management system certification, alongside the distinguished CE certification, signifying our dedication to reliability and superior excellence.
Specializing in the most sophisticated incineration solutions, we craft advanced systems for liquid, gas, and solid waste management, in addition to highly refined industrial wastewater treatment equipment. Our impressive portfolio features industrial hazardous waste incinerators and bespoke solutions meticulously designed for the chemical and pharmaceutical sectors.
Our state-of-the-art product range encompasses a vast array of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive all-encompassing incinerators, and specialized medical waste incinerators, each engineered for optimal performance.
Through the application of cutting-edge scientific management and innovative testing methodologies, we deliver products of unparalleled superiority at competitive prices. Our relentless pursuit of excellence, paired with exceptional after-sales service, has earned us widespread acclaim and trust from our clientele. Our comprehensive suite of services includes feasibility analysis, precision design, meticulous manufacturing, expert installation, commissioning, extensive training, and unwavering after-sales support, ensuring seamless and effective waste treatment solutions.
Our outstanding products resonate far beyond the borders of China, making a significant global imprint as they reach audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The profound satisfaction and unwavering trust of our clients highlight our steadfast dedication to delivering unmatched quality.
We warmly invite friends and clients from around the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and experience the exceptional solutions we provide!
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