Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system, ensuring flawless processes from start to finish;
2. Delight in our eco-conscious mechanism which eradicates smoke and odors, ensuring zero secondary pollution while minimizing your operational costs;
3. Our revolutionary revolving incinerator body, equipped with mill and multi-phase combustion technology, offers efficiency that is second to none;
4. Experience comprehensive cremation that significantly reduces ash volume, boasting a remarkable heat alkali burning rate exceeding 90%, maximizing waste reduction;
5. Effortlessly manage the continuous feed of materials, expertly handling high-moisture waste with unparalleled ease and efficiency;
6. Cutting-edge automatic control technology that not only ensures operations are safe and dependable but also offers significant economic advantages;
7. Our incinerator is designed for unrivaled efficiency, operating without emissions of smoke, odors, or secondary pollution, offering a clean and green solution;
8. An energy-efficient marvel: our innovative design guarantees complete treatment with reduced running costs, optimizing economic benefits for your operations;
9. Safety and reliability are paramount with our primarily automatic control system that boasts a low malfunction rate, making repairs and maintenance straightforward and hassle-free;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, fully compliant with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is meticulously introduced into the rotary kiln via a cutting-edge feeding system, which excels in sustaining the combustion temperature at a precise 850ºC through advanced oxygen management. This ensures peak efficiency. Simultaneously, waste liquid is smoothly channeled into either the rotary kiln or the secondary combustion chamber through dedicated pipelines, enabling seamless processing and integration for outstanding performance.
4) The flue gas, a direct result of the rotary kiln's vigorous operation, travels to the secondary chamber. In this stage, incineration by-products such as ash and slag are expelled with exceptional efficiency through an innovative wet scraper mechanism, ensuring operations that are both smooth and immaculate.
5) Within the secondary combustion chamber, the flue gas experiences enhanced combustion. The introduction of organic waste liquid elevates the temperature to an impressive 1100ºC, thereby intensifying the incineration process. This results in a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for an exact duration of 4 seconds. This guarantees complete decomposition of trace organics and dioxins, achieving a remarkable decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles takes place at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively curtails nitrogen oxide formation, further boosting environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, the ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and readying it for the subsequent stages of treatment.
7) Upon exiting the cyclone, the flue gas transitions to the semi-dry quench tower. A pressure pump skillfully directs the reaction tower to the apex of the two-fluid nozzle, transforming it into delicate droplets. These droplets encounter the hot ascending flue gas, forming a dense suspended droplet area and swiftly cooling to 200ºC within a second. This rapid action effectively prevents dioxin regeneration and extinguishes any lingering sparks, thus safeguarding the cloth bag from potential fires.
8) The flue gas then proceeds to the spray washing tower, followed by the wet packing washing tower device. These essential stages play a pivotal role in removing acid gases from the flue gas, ensuring that it meets rigorous environmental standards for purity.
9) After passing through the spray tower, the flue gas is released into the atmosphere via the chimney, with the assistance of an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience precision at its peak with our avant-garde lye removal technology. This sophisticated system expertly targets sulfur and chlorine, guaranteeing exceptional efficiency and setting a new benchmark for industry performance.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. emerges as a paragon of innovation and high-caliber craftsmanship. Boasting a solid registered capital of 58 million yuan and employing a formidable team of over 140 industry experts, our company is underpinned by significant fixed assets valued at 80 million yuan. Our expansive operations flourish within an impressive 33,000 square meters committed to unparalleled excellence.
Honored as a state-recognized high-tech enterprise, we proudly boast a third-level qualification in professional contracting for environmental protection engineering. Our relentless commitment to quality is validated by the ISO9001:2015 international quality management system certification and the esteemed CE certification, signaling our dedication to reliability and supreme excellence.
Pioneering in cutting-edge incineration technologies, we engineer advanced solutions for liquid, gas, and solid waste management, complemented by sophisticated industrial wastewater treatment equipment. Our diverse portfolio features industrial hazardous waste incinerators and bespoke systems tailored to the specific needs of the chemical and pharmaceutical industries.
Our avant-garde product lineup boasts a wide array of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, all designed to meet varied industrial needs.
Through pioneering scientific management and state-of-the-art testing methodologies, we deliver exceptional products at competitive prices. Our unwavering commitment to excellence is matched by exemplary after-sales service, which has earned us widespread acclaim and trust from our clients. Our all-encompassing services include feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, extensive training, and steadfast after-sales support, ensuring seamless and highly efficient waste treatment solutions.
Our superior products not only resonate throughout China but also make a significant global impact, captivating audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients underscore our unwavering dedication to unmatched quality and innovation.
We warmly invite friends and clients from across the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and experience the extraordinary solutions we have to offer!
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