Product Description
Scopeof Application of Application:
Introducing an unparalleled solution in waste management, this versatile incinerator is meticulously engineered to provide safe, efficient, and precise disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and an extensive array of other medical waste products. Its robust design ensures optimal waste management with unparalleled precision and unwavering reliability..
Characteristics:
1. Enjoy seamless operations with our state-of-the-art automatic material feeding and ash removal system, ensuring smooth and uninterrupted processes;
2. Benefit from an environmentally-friendly system that effectively eradicates smoke and odors, thereby eliminating secondary pollution and minimizing operational costs;
3. Our revolutionary revolving incinerator body, equipped with advanced mill and multi-phase combustion technology, delivers unrivaled efficiency;
4. Achieve comprehensive cremation, drastically reducing ash volume, with an outstanding heat alkali burning rate exceeding an impressive 90%;
5. Effortlessly handle continuous material feeding, expertly managing high-moisture waste with remarkable efficiency and ease;
6. Pioneering automatic control technology ensures operations that are not only safe and reliable but also economically favorable;
7. Engineered for unmatched efficiency, our incinerator operates without emitting smoke, odors, or secondary pollution, maintaining pristine environmental conditions;
8. As an energy-efficient innovation, our cutting-edge design ensures complete treatment with minimized running costs, maximizing economic returns;
9. Built with safety and reliability at its core, it primarily utilizes an automatic control system renowned for its low malfunction rates, ensuring maintenance and repairs are straightforward and hassle-free;
10. Our sophisticated exhaust treatment features, including a state-of-the-art secondary combustion chamber, heat exchange, and dust removal, guarantee emissions comply with stringent national standards, perfectly aligning with contemporary exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity:50-5000kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring a revolutionary protection mechanism that automatically halts fuel supply upon detecting any abnormal burner operation. This ensures flawless safety management, providing peace of mind through enhanced protection.
2. Before shutting down, our incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value. This seamless operational transition marks the end of operations with ease and efficiency.
3. Rely on our innovative leakage protection system for peak performance. Even under the toughest conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, effortlessly withstanding the rigorous test of 1-minute power frequency (50Hz) at 1500V. Every component is meticulously placed to ensure secure and impeccable connectivity, offering unrivaled reliability.
4. We guarantee leak-free operation with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity and peace of mind.
5. Alarm System:
1) Illuminated power indicators complemented by convenient switches enhance operability of the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is free of flammable gases and organic residues, guaranteeing safe and efficient operations at all times;
3) Incorporates an advanced overload protection system to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precise interlocking system for both high and low-temperature controls, ensuring optimal performance.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it sets the standard in waste management solutions.
This innovation makes it the leading choice for any advanced waste disposal center seeking efficiency and reliability.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a meticulously calculated horizontal tilt. Its rotational mechanics ensure optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with a residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. The furnace is designed to meet rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection and safety.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition. This careful approach ensures heightened safety and preparedness.
2) Before the powerful burner sparks the ignition, it's crucial to activate the induced draft fan, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance, paving the way for unmatched operational excellence.
3) Solid waste is meticulously introduced into the rotary kiln utilizing a cutting-edge feeding system. The combustion temperature is expertly maintained at a precise 850ºC through advanced oxygen control. Concurrently, waste liquid is seamlessly channeled into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, ensuring seamless processing and integration.
4) The flue gas, originating from the rotary kiln, is directed to the secondary chamber. Here, incineration by-products, such as ash and slag, are effectively expelled via a state-of-the-art wet scraper mechanism. This advanced system ensures unobstructed and pristine operations.
5) Within the secondary combustion chamber, the flue gas undergoes intensified combustion. The temperature is elevated to an impressive 1100ºC by the organic waste liquid, enhancing the incineration process to achieve a smokeless, odorless finish with zero secondary pollution. The flue gas remains in this chamber for a calculated 4.0 seconds, guaranteeing the complete breakdown of trace organics and dioxins, with a decomposition efficiency exceeding 99.99%. Residual organic components and carbon particles are meticulously decomposed at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively reduces nitrogen oxide formation.
6) Upon exiting the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized via centrifugal force, significantly purifying the flue gas in preparation for subsequent stages.
7) Following the cyclone, the flue gas proceeds to the semi-dry quench tower. A precision pressure pump deftly guides the reaction tower to the top of the two-fluid nozzle, converting it into fine droplets. These droplets encounter the ascending hot flue gas, forming a dense suspended droplet area. Rapidly cooling to 200 ºC within a second, this swift action effectively halts dioxin regeneration and extinguishes any residual sparks, safeguarding the cloth bag from potential fires.
8) Subsequently, the flue gas enters the spray washing tower, followed by the wet packing washing tower device. These stages are crucial in eliminating acid gases from the flue gas, ensuring compliance with stringent environmental standards and delivering immaculate purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney. An induced draft fan ensures a smooth exit, effectively minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the cutting-edge lye removal process, meticulously engineered to target sulfur and chlorine with exceptional precision, ensuring a flawless operation.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a beacon of innovation and superior quality in the waste management industry. With an impressive registered capital of 58 million yuan and a dedicated team of more than 140 highly skilled professionals, we are proud of our robust fixed assets, valued at 80 million yuan, and our expansive operational footprint covering 33,000 square meters that signifies our commitment to excellence.
As a state-recognized high-tech enterprise, we have earned a prestigious third-level qualification in professional contracting for environmental protection engineering. Our unwavering commitment to quality is further validated by our attainment of the ISO9001:2015 international quality management system certification and the CE certification, underscoring our relentless dedication to reliability and distinction.
Our core proficiency lies in crafting cutting-edge incineration solutions, adeptly handling liquid, gas, and solid waste incinerators, complemented by advanced industrial wastewater treatment equipment. Our product suite includes industrial hazardous waste incinerators and bespoke solutions tailored to the unique needs of the chemical and pharmaceutical sectors.
Our groundbreaking product portfolio showcases an extensive array of furnace designs: from rotary kilns to solid and liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, to specialized medical waste incinerators, catering to diverse incineration requirements.
Harnessing innovative scientific management methodologies and cutting-edge testing techniques, we deliver unmatched quality products at competitive prices. Our steadfast dedication to excellence, paired with impeccable after-sales support, has garnered us widespread acclaim and trust among our users. We offer a comprehensive spectrum of services including feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, detailed training, and unwavering after-sales monitoring, ensuring seamless and efficient waste treatment solutions.
Our exemplary products resonate strongly with clients across China and have made a significant global impact, extending to Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction of our clients is a resounding testament to our unwavering commitment to unparalleled quality and service excellence.
We warmly welcome friends and clients from every corner of the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and explore the extraordinary solutions we have to offer!
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