Product Description
Scope of application:
Viscera cut by medical bistoury, medical auxiliary material, one-time injector and other medical garbage.
Characteristics:
1. Automatically fill the material, and automatically output the ash;
2. Without any smoke, smell or second public pollution, dry and low burning and running cost;
3. Incinerator body adopts the revolving type. Mill and multiple-phase burning have good burning effect;
4. Cremate inside out, less ash, and heat alkali burning rate is over 90%;
5. Continually fill the material, every kind of garbage with high water containing rate and a little water could be plunged in to burn together.
6. Advanced automatic control technology ensures safe and reliable operation of equipment, low operating cost and remarkable economic benefits.
7. High efficiency: without any smoke,any smell or second public pollution;
8. Save energy: science leading structure, the treatment is more complete, and running cost is lower;
9. Safe and reliable: mainly adopt automatic controlling System with olw malfunction rate, convenient repair and maintenance;
10. Exhaust reaches national standard: have high-efficiency tail gas disposal device such as secondary combustion chamber, heat exchange, dust removal and so on. Its tail gas could accord with national newest exhaust standard.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
State-of-the-Art Safety Indicators
1. Our incinerator features an advanced safety protection system for the burner, ensuring that should any irregularity arise during startup, the fuel supply is automatically and securely halted.
2. Equipped with a sophisticated combustion chamber cooling protocol that activates before shutdown. The process ceases only once temperatures reach a predetermined safe level, guaranteeing a safe and controlled halt.
3. The system is fortified with a high-sensitivity leakage protection device. At a temperature of 40 degrees and 85% relative humidity, the electrical circuit boasts an insulation resistance exceeding 2 MΩ, confidently enduring a rigorous 1-minute power frequency (50Hz) voltage test at 1500V. Each component is precisely positioned, ensuring reliable connections throughout.
4. All pathways for oil, water, and gas undergo stringent sealed pressure tests, affirming zero leakage.
5. Comprehensive Alarm System:
1) Incinerator device power indicator and switch are integral components;
2) A residual burning timing mechanism guarantees the absence of flammable gases and organic residues within the furnace, promoting safe and dependable operations;
3) Motor protection is enhanced with an overload protection device, featuring negative pressure frequency conversion control;
4) Interlocking high and low temperature controls secure optimal safety.
Innovative Design Concepts:
Tailored to project specifics, the rotary kiln incinerator effortlessly processes both solid and liquid wastes. Its prowess shines in handling chemical residues, sludges, organic waste liquids, and diverse industrial solid wastes,
making it the furnace of choice for any comprehensive waste disposal center. The rotary kiln incinerator is engineered within a robust cylindrical metal shell lined with insulating bricks. Its slight incline ensures seamless movement and uniform mixing as the entire structure rotates gently towards the discharge end. The strategic flue gas directional design and continuous rolling and stirring of waste assure optimal heating uniformity, with a residence time of 0.5-1 hours, ensuring thorough heating and organic matter degradation.
Additionally, the system includes a secondary combustion chamber where waste gases are further incinerated at an impressive 1100ºC, optimizing organic matter removal efficiency. The furnace selection is guided by a temperature threshold of ≥1100ºC and a flue gas residence time of ≥2 seconds. Post-cooling, the exhaust undergoes purification targeting acid components, nitrogen oxides removal, harmful components adsorption, and dust particle collection, underscoring meticulous equipment selection criteria.
Comprehensive Incinerator Device Components Include:
Feed hydraulic transmission device, waste liquid conveying pipeline system, rotary kiln body, the primary burner, the secondary combustion chamber, the secondary burner, water-cooled cyclone dust removal, quench acid stripping tower, mist separation tower, exhaust fan, independent chimney, alkali storage tank, and conveying system, lye pump, blower and air supply system, electrical system, instrument control system, automatic ash device, and system installation and maintenance platform with support.
Concise Introduction of Main Process Flow:
1) Initiate by activating the blower to effectively purge any residual or flammable gases from the furnace, thus averting potential explosions upon ignition.
2) Prior to burner ignition, engage the induced draft fan to purge the furnace for a full five minutes. Diesel fuel is then delivered via pipelines and ignited through specialized ignition burners, with the resultant heat progressively elevating the temperatures of the rotary kiln and secondary chamber.
3) Solid waste is elegantly introduced into the cutting-edge rotary kiln via our state-of-the-art feeding system. The combustion process is meticulously maintained at a controlled temperature of 850ºC through precise oxygen supply management. Concurrently, waste liquids find their path into the rotary kiln or proceed to the secondary combustion chamber through designated waste liquid pipelines, ensuring seamless integration into the incineration process.
4) The journey of flue gas continues as it enters the secondary chamber, where the by-products of incineration, namely ash and slag, are efficiently discharged using an automatic wet scraper system. This ensures the plant remains clean and operational with minimal manual intervention.
5) In the secondary combustion chamber, the flue gas undergoes an intensified burning process, reaching heightened temperatures of 1100ºC. This transformation, assisted by the introduction of organic waste liquid, results in a smokeless, odorless incineration process devoid of secondary pollution. With a residence time of 4.0 seconds, even the most elusive trace organics and dioxins are effectively decomposed, achieving a decomposition efficiency that exceeds 99.99%. Multi-stage combustion is adeptly employed to suppress the formation of nitrogen oxides, ensuring an environmentally sound and thoroughly effective waste treatment process.
6) The advanced flue gas purification continues as it transitions into a highly efficient water-cooled cyclone dust collector. Here, centrifugal force expertly settles the ash content, significantly enhancing the overall cleanliness and purity of the flue gas.
7) Emerging from the cyclone, the flue gas is ushered into a semi-dry quench tower. Utilizing a sophisticated pressure pump system, the two-fluid nozzle at the top atomizes droplets, which are suspended in a high-density zone. This rapid process reduces the temperature within seconds to approximately 200 ºC, effectively inhibiting the regeneration of dioxins. Additionally, water mist sprays extinguish any lingering sparks, safeguarding subsequent filtration equipment from damage.
8) In the next phase, the flue gas is channeled into the intricately designed spray washing tower and wet packing washing tower apparatus. These devices are tasked with the critical function of cleansing the flue gas, eradicating any residual acid gases to ensure compliance with environmental standards.
9) Upon successful passage through the spray tower, the now purified flue gas is directly vented into the atmosphere via the chimney, courtesy of the efficient induced draft fan.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine:
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a beacon of innovation and excellence in the industry. With a robust registered capital of 58 million yuan, we proudly employ over 140 dedicated professionals. Our state-of-the-art facilities, spread over an impressive 33,000 square meters, are equipped with fixed assets valued at 80 million yuan.
As a distinguished high-tech enterprise recognized by national authorities, our company carries the prestigious third-level qualification for professional contracting in environmental protection engineering. We have achieved excellence through ISO9001:2015 international quality management system certification and CE certification, underscoring our commitment to unparalleled quality and environmental responsibility.
Specializing in the advanced production of incinerators for liquid, gas, solid, and various other waste types, we offer industry-leading solutions for industrial wastewater treatment. Our expertise extends to manufacturing incinerators for dealing with hazardous industrial waste, as well as those tailored for the chemical and pharmaceutical sectors.
Our diverse range of cutting-edge furnace types includes rotary kilns, solid and liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, among others, ensuring a tailored solution for every need.
With cutting-edge scientific management, rigorous modern testing methodologies, competitive pricing, and top-tier product quality, Yixing Huarui has earned widespread acclaim and trust. We provide one-stop, seamless services encompassing preliminary feasibility studies, design and development, manufacturing, installation, debugging, training, and comprehensive after-sales support for all types of waste treatment projects.
Our exceptional products are not only a staple across China but also enjoy significant demand in international markets, including Southeast Asia, Africa, South America, and the Middle East, reflecting our global reach and customer satisfaction.
We warmly invite friends and esteemed clients from around the world to visit our facilities. Discover firsthand the dedication and innovation that have made us a leader in waste treatment technology!
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