Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes;
2. Delight in an eco-conscious mechanism that eradicates smoke and odors, eliminates secondary pollution, and minimizes operational expenses;
3. Our innovative revolving incinerator body, featuring mill and multi-phase combustion, delivers efficiency par excellence;
4. Experience comprehensive cremation, significantly reducing ash volume with an impressive heat alkali burning rate exceeding 90%;
5. Seamlessly process continuous material feeding, managing high-moisture waste with ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous;
7. Designed for unrivaled efficiency, our incinerator functions without emissions of smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring repairs and maintenance are straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience the utmost peace of mind with our incinerator's state-of-the-art burner, boasting an advanced protection mechanism that halts fuel supply instantly should the burner operate abnormally, ensuring unmatched safety management.
2. Witness a harmonious shutdown process as the incinerator initiates a bespoke cooling protocol, meticulously stabilizing the combustion chamber's temperature to a predetermined level before ceasing operations.
3. Trust in our pioneering leakage protection system for exceptional performance. Even in daunting conditions of 40 degrees and 85% humidity, the insulation resistance impressively exceeds 2 MΩ, effortlessly enduring rigorous 1-minute power frequency tests at 50Hz and 1500V. Each component is thoughtfully positioned to ensure flawless and secure connectivity.
4. We assure zero leaks through thorough sealing pressure tests on oil, water, and gas channels, affirming absolute integrity.
5. Alarm System:
1) Brilliantly illuminated power indicators and intuitive switches for the incinerator device;
2) An advanced residual burning timer ensures the furnace's interior remains free of flammable gases and organic residues, promoting safe and efficient operation;
3) Enhanced overload protection shields against motor strain, complemented by a pioneering negative pressure frequency conversion control for superior security;
4) A precision interlocking system meticulously manages high and low-temperature controls.
Design Ideas:
Crafted with pristine attention to meet specific project requirements, our rotary kiln incinerator excels in simultaneously incinerating solid and liquid residues. Uniquely proficient in handling chemical residues, sludge, organic liquid waste, and industrial solids, it sets the benchmark for waste management.
This positions it as the premier solution for any sophisticated waste disposal facility.Designed with a cylindrical metal shell enveloped by insulating bricks, the rotary kiln incinerator features a strategic horizontal tilt. Its rotational dynamics facilitate optimal mixing, seamlessly moving waste towards the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with a waste residence time of 0.5-1 hour, ensuring thorough thermal treatment and organic matter destruction.
Additionally, a cutting-edge secondary combustion chamber re-incinerates gases to reach extreme temperatures of 1100ºC, maximizing organic matter elimination. Furnace selection adheres to stringent standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures hazardous particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Commence with the blower to effectively purge retained and flammable gases within the furnace, drastically reducing explosion risk during ignition.
2) Before the potent burner ignites, it's essential to engage the induced draft fan, allowing a thorough five-minute purge of the furnace. This meticulous process guarantees safety and efficiency as the diesel fuel is expertly channeled via meticulously designed pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This sophisticated mechanism maintains the combustion temperature at an exact 850ºC through precision oxygen control, ensuring optimal efficiency. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance.
4) The flue gas, a product of the rotary kiln's intense operation, makes its way to the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes superior combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This achieves a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment.
7) After exiting the cyclone, the flue gas moves to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the pinnacle of advanced technology with our superior lye removal process. By accurately targeting sulfur and chlorine, this cutting-edge method guarantees unmatched precision, ensuring operations that are not only seamless and efficient but also set a gold standard within the industry.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. shines as a paragon of innovation and unmatched quality. With a formidable registered capital of 58 million yuan and a stellar team of over 140 adept professionals, our establishment is anchored by substantial fixed assets valued at an impressive 80 million yuan. Our operations extend across a sprawling and magnificent 33,000 square meters, all dedicated to pursuing excellence in every endeavor.
Esteemed as a high-tech enterprise by the state, we proudly possess a third-level qualification in professional contracting for environmental protection engineering. Our unwavering dedication to quality is evidenced by our ISO9001:2015 international quality management system certification, alongside the distinguished CE certification, epitomizing our unwavering commitment to reliability and unsurpassed excellence.
Specializing in pioneering incineration solutions, we craft state-of-the-art systems for liquid, gas, and solid waste, as well as sophisticated industrial wastewater treatment equipment. Our diverse portfolio encompasses industrial hazardous waste incinerators and bespoke solutions, meticulously designed for the chemical and pharmaceutical sectors.
Our cutting-edge product line boasts an extensive array of furnace types, encompassing rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive all-purpose incinerators, and specialized medical waste incinerators.
Through innovative scientific management and pioneering testing methodologies, we provide superior products at competitive prices. Our relentless quest for excellence, coupled with exceptional after-sales service, has earned us widespread acclaim and steadfast trust from our clientele. Our comprehensive suite of services includes feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, extensive training, and unwavering after-sales support, ensuring seamless and efficient waste treatment solutions.
Our extraordinary products resonate not only across China but also make a profound global impact, reaching discerning audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients underscore our steadfast commitment to delivering unmatched quality.
We extend a gracious invitation to friends and clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and explore the remarkable, cutting-edge solutions we proudly offer!
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