Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed to revolutionize waste management by ensuring the safe and efficient disposal of medical waste, encompassing surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive spectrum of other medical waste products. Its robust capabilities guarantee that all waste is managed with unparalleled precision and reliability, setting a new standard in waste disposal..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in seamless operations with our state-of-the-art automatic material feeding and ash removal system, ensuring flawless processing and optimal efficiency;
2. Delight in our eco-friendly mechanism that effectively eradicates smoke and odors, eliminates secondary pollution, and reduces operational costs, promoting sustainable operations;
3. Our revolutionary revolving incinerator body, featuring advanced milling and multi-phase combustion, delivers unparalleled efficiency and performance;
4. Experience the power of comprehensive cremation, significantly reducing ash volume with an impressive heat alkali burning rate exceeding 90%, transforming waste management;
5. Seamlessly manage continuous material feeding with adept handling of high-moisture waste, ensuring efficiency and reliability;
6. Cutting-edge automatic control technology guarantees operations that are not only safe and dependable but also economically advantageous, optimizing resource utilization;
7. Designed for unmatched efficiency, our incinerator operates without emissions of smoke, odors, or secondary pollution, ensuring an environmentally-conscious process;
8. An energy-efficient marvel: our innovative design ensures complete waste treatment with reduced running costs, maximizing economic benefits and sustainability;
9. Safety and reliability are at the forefront: primarily utilizing a sophisticated automatic control system that boasts low malfunction rates, ensuring straightforward repairs and maintenance;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, fully aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unmatched safety with our incinerator's state-of-the-art burner, boasting a sophisticated protection mechanism that halts fuel supply during any abnormal burner function, ensuring impeccable safety management throughout.
2. Before concluding operations, our incinerator seamlessly transitions with a unique cooling protocol for the combustion chamber, maintaining excellence until temperatures stabilize to a predetermined level, ensuring smooth operational closure.
3. Depend on our cutting-edge leakage protection system for optimum performance. Even in extreme conditions of 40 degrees and 85% humidity, the insulation resistance steadfastly remains above 2 MΩ, enduring rigorous tests of 1-minute power frequency (50Hz) at 1500V. Each component is meticulously placed to guarantee secure and flawless connectivity.
4. We ensure zero leaks with thorough sealing pressure tests on oil, water, and gas channels, maintaining absolute integrity and peace of mind.
5. Alarm System:
1) Luminescent power indicators and accessible switches for the incinerator device;
2) An advanced residual burning timer ensures the furnace's interior is devoid of flammable gases and organic residues, promoting safe and efficient operations;
3) Incorporates cutting-edge overload protection to shield against motor strain, complemented with a negative pressure frequency conversion control for boosted security;
4) Features a precision-engineered interlocking system for both high and low-temperature controls, ensuring unrivaled safety.
Design Ideas:
Engineered with meticulous precision to address specific project requirements, our rotary kiln incinerator triumphs in the simultaneous incineration of both solid and liquid residues. Exceptionally skilled in handling chemical residues, sludge, organic liquid waste, and industrial solids, it emerges as a pinnacle in waste management solutions.
This positions it as the premier choice for any cutting-edge waste disposal facility.Designed with a streamlined cylindrical metal exterior enveloped by insulating bricks, the rotary kiln incinerator features a strategic horizontal tilt. Its rotational dynamics facilitate optimal blending, enabling seamless movement to the discharge end along its gradient. The innovative flue gas directional system perpetually agitates waste for even heating, with a waste residence time of 0.5-1 hour, guaranteeing comprehensive thermal treatment and complete organic matter eradication.
Additionally, a pioneering secondary combustion chamber re-incinerates generated gases, reaching extreme temperatures of 1100ºC to ensure maximum organic matter elimination. The furnace adheres to stringent standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. After cooling, flue gas purification meticulously eradicates acidic components, nitrogen oxides, and captures hazardous particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Start with the blower to effectively expel residual and flammable gases within the furnace, significantly minimizing explosion risks during ignition.
2) Prior to the robust burner igniting, it's essential to activate the induced draft fan, allowing a thorough five-minute purge of the furnace. This careful procedure ensures safety and efficiency as the diesel fuel is skillfully conveyed through expertly designed pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a consistent and controlled ascent for peak performance.
3) Solid waste is meticulously introduced into the rotary kiln through a cutting-edge feeding system. This advanced mechanism expertly maintains the combustion temperature at an unwavering 850ºC, thanks to precision oxygen control, ensuring optimal efficiency and effectiveness. Concurrently, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for outstanding performance.
4) The flue gas, a by-product of the rotary kiln's intense operations, proceeds to the secondary chamber. Within this innovative space, incineration by-products such as ash and slag are expelled with remarkable efficiency through a groundbreaking wet scraper mechanism, ensuring operations remain smooth and pristine.
5) Within the secondary combustion chamber, the flue gas undergoes exceptional combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This achieves a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas flows to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment.
7) After exiting the cyclone, the flue gas is directed to the semi-dry quench tower. A pressure pump skillfully guides the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets engage with the hot ascending flue gas, forming a dense suspended droplet area and cooling down rapidly to 200ºC within a second. This swift action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then traverses the spray washing tower, followed by the wet packing washing tower device. These crucial stages are vital in eliminating acid gases from the flue gas, ensuring that it meets rigorous environmental standards for purity.
9) After passing through the spray tower, the flue gas is released into the atmosphere via the chimney, aided by an induced draft fan that guarantees its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience unparalleled innovation with our cutting-edge lye removal process. This advanced technology meticulously targets and eliminates sulfur and chlorine with remarkable precision, ensuring smooth and efficient operations that redefine industry benchmarks.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. shines as an emblem of groundbreaking innovation and unmatched quality. With a robust registered capital of 58 million yuan, supported by an impressive team of over 140 highly skilled experts, our company thrives on substantial fixed assets worth 80 million yuan. Spanning a majestic 33,000 square meters, we are dedicated to setting standards of excellence.
Deemed a high-tech enterprise by the state, we proudly hold a prestigious third-level qualification in professional contracting for environmental protection engineering. Our steadfast commitment to superior quality is underscored by the ISO9001:2015 international quality management system certification and the esteemed CE certification, demonstrating our pursuit of reliability and supreme excellence.
With a specialization in pioneering incineration solutions, we craft advanced systems for liquid, gas, and solid waste, alongside state-of-the-art industrial wastewater treatment equipment. Our extensive portfolio boasts industrial hazardous waste incinerators and bespoke solutions meticulously tailored for the chemical and pharmaceutical industries.
Our cutting-edge product line presents a wide array of furnace types, ranging from rotary kilns and solid/liquid incinerators to direct combustion exhaust gas furnaces, exceptional RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators.
Through visionary scientific management and advanced testing methodologies, we deliver superior products at highly competitive prices. Our unwavering commitment to excellence, coupled with exemplary after-sales service, has earned us wide acclaim and trust from our clientele. Our comprehensive services encompass everything from feasibility analysis, precision design, manufacturing, meticulous installation, and commissioning to extensive training and steadfast after-sales support, ensuring efficient and seamless waste treatment solutions.
Our outstanding products resonate not only throughout China but also make a substantial global impact, reaching esteemed clients in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients highlight our unyielding dedication to unmatched quality.
We warmly invite friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. to discover and explore the extraordinary solutions we provide!
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