Product Description
Scopeof Application of Application:
Behold a marvel in waste management: this versatile incinerator, masterfully engineered to handle medical waste with unparalleled safety and efficiency. Whether it's surgical viscera, auxiliary medical materials, or single-use injectors, and an extensive array of other medical waste products, its formidable capabilities ensure that every piece of waste is treated with precision and reliability, setting new standards in waste management..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Embrace seamless operations thanks to our state-of-the-art automatic material feeding and ash removal system, ensuring processes remain uninterrupted and efficient;
2. Discover an environmentally-friendly system that not only obliterates smoke and odors but also annihilates secondary pollution while slashing operational costs;
3. The revolutionary revolving incinerator body, combined with mill and multi-phase combustion, guarantees unmatched efficiency;
4. Witness comprehensive cremation that remarkably reduces ash volume and boasts a heat alkali burning rate surpassing 90%;
5. Effortlessly process continuous material feeding, expertly managing even high-moisture waste with exceptional efficiency;
6. Cutting-edge automatic control technology delivers operations that are not only dependable and safe but also provide substantial economic advantages;
7. Our incinerator is crafted for supreme efficiency, ensuring operations free from smoke emissions, odors, or secondary pollution;
8. An epitome of energy efficiency: our innovative design ensures thorough treatment with minimized running costs, elevating economic benefits to new heights;
9. Prioritizing safety and reliability, our incinerator's primary automatic control system boasts a low malfunction rate, making repairs and maintenance effortlessly straightforward;
10. Our cutting-edge exhaust treatment features, from a secondary combustion chamber to heat exchange and dust removal, guarantee emissions that adhere to the loftiest national standards, in harmony with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the robust ignition system of the burner initiates its spark, it's essential to activate the induced draft fan for a thorough five-minute purge of the furnace. This meticulous procedure guarantees both safety and peak efficiency as the diesel fuel is expertly conveyed through precisely engineered pipelines, culminating in its exact ignition by the burners. The radiant heat gradually elevates the temperature within both the rotary kiln and the secondary chamber, ensuring a consistent and controlled thermal ascent to achieve optimal performance.
3) Solid waste is introduced into the rotary kiln through a cutting-edge feeding system, a hallmark of precision engineering. This advanced mechanism meticulously maintains a combustion temperature of exactly 850ºC by finely controlling oxygen levels, assuring unmatched efficiency. Concurrently, waste liquid is seamlessly channeled into either the rotary kiln or the secondary combustion chamber through dedicated pipelines, enabling flawless processing and seamless integration for superior operational performance.
4) The flue gas, a byproduct of the rotary kiln's vigorous operation, traverses into the secondary chamber. Here, incineration by-products such as ash and slag are dispatched with remarkable efficiency via an innovative wet scraper mechanism, assuring seamless and pristine operations.
5) Within the secondary combustion chamber, the flue gas is subjected to superior combustion processes. The introduction of organic waste liquid raises the temperature to a formidable 1100ºC, intensifying the incineration process. This results in a smokeless, odorless finish with zero secondary pollution. The flue gas remains in this chamber for a precise 4 seconds, ensuring a thorough decomposition of trace organics and dioxins, achieving an outstanding decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles is executed at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes the formation of nitrogen oxides, further enhancing environmental safety.
6) Upon emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized through centrifugal force, significantly purifying the flue gas and preparing it for subsequent treatment stages.
7) After exiting the cyclone, the flue gas transitions to the semi-dry quench tower. A high-pressure pump expertly directs the reaction tower to the apex of the two-fluid nozzle, transforming it into fine droplets. These droplets encounter the hot ascending flue gas, creating a dense suspended droplet field and rapidly cooling to 200ºC within a second. This swift action effectively prevents dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then proceeds to the spray washing tower, followed by the wet packing washing tower device. These vital stages play a crucial role in eliminating acid gases from the flue gas, ensuring its compliance with stringent environmental standards for purity.
9) After navigating the spray tower, the flue gas is then released into the atmosphere via the chimney, aided by an induced draft fan that ensures its smooth and efficient exit, thus minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Dive into our state-of-the-art lye removal process. This sophisticated technology expertly targets sulfur and chlorine, ensuring optimal precision. It guarantees seamless operations, elevating industry standards and delivering unmatched efficiency.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. shines as an epitome of innovation and exceptional quality. With a substantial registered capital of 58 million yuan and a dynamic team of over 140 highly skilled professionals, our company is fortified with impressive fixed assets valued at 80 million yuan. Our operations gracefully span a sprawling 33,000 square meters, dedicated to unparalleled excellence.
Designated as a high-tech enterprise by the state, we take pride in our third-level qualification in professional contracting for environmental protection engineering. Our steadfast commitment to quality is cemented by the ISO9001:2015 international quality management system certification and the esteemed CE certification, highlighting our devotion to reliability and superior excellence.
Specializing in state-of-the-art incineration solutions, we craft advanced systems for liquid, gas, and solid waste, alongside pioneering industrial wastewater treatment equipment. Our diverse portfolio showcases industrial hazardous waste incinerators and custom solutions meticulously designed for the chemical and pharmaceutical industries.
Our cutting-edge product lineup boasts a wide array of furnace types, from rotary kilns and solid/liquid incinerators to exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators.
Through pioneering scientific management and advanced testing methodologies, we deliver superior products at competitive prices. Our commitment to excellence, paired with outstanding after-sales service, has earned us widespread acclaim and trust from our clients. Our all-encompassing services include feasibility analysis, precise design, meticulous manufacturing, installation, commissioning, extensive training, and unwavering after-sales support, ensuring seamless and efficient waste treatment solutions.
Our remarkable products resonate not only throughout China but also make a profound international impact, reaching audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients underscore our unwavering dedication to unmatched quality.
We warmly invite friends and clients from across the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we offer!
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