Product Description
Scopeof Application of Application:
Introducing a versatile and meticulously engineered incinerator, crafted for the secure and highly efficient disposal of varied medical waste. From surgical remnants to auxiliary materials and single-use injectors, this incinerator adeptly handles an exhaustive range of medical waste products. Its formidable capabilities ensure precision and reliability in waste management of the highest order..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy seamless operations with our state-of-the-art automatic material feeding and ash removal system designed for uninterrupted performance;
2. Experience the brilliance of an eco-friendly mechanism that not only eradicates smoke and odors but also prevents secondary pollution, all while reducing operational costs;
3. Our cutting-edge revolving incinerator body, equipped with mill and multi-phase combustion, achieves unparalleled efficiency;
4. Benefit from thorough cremation that significantly decreases ash volume, boasting a remarkable heat alkali burning rate exceeding 90%;
5. Effortlessly manage continuous material feeding while efficiently processing high-moisture waste without compromise;
6. Leverage advanced automatic control technology for operations that are not only secure and dependable but also economically favorable;
7. Crafted for supreme efficiency, our incinerator operates without emitting smoke, odors, or secondary pollutants;
8. This energy-efficient marvel, with its innovative design, ensures comprehensive treatment, reduced running costs, and maximized economic returns;
9. Prioritizing safety and reliability, it primarily employs an automatic control system with low malfunction rates, ensuring straightforward repairs and maintenance;
10. Our advanced exhaust treatment features, including a secondary combustion chamber and sophisticated heat exchange and dust removal systems, ensure emissions meet stringent national standards, aligning impeccably with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience a revolution in safety with our incinerator's state-of-the-art burner, ingeniously designed with an advanced protection mechanism. This feature ensures that in the rare event of abnormal burner operation, the fuel supply is instantly halted, providing seamless safety management.
2. Prior to shutdown, observe as our incinerator initiates a specialized cooling protocol for the combustion chamber, maintaining operations with precision until the chamber temperature returns to a predetermined, stable value.
3. Trust our advanced leakage protection system to deliver outstanding performance. Even under testing conditions of 40 degrees and 85% humidity, the insulation resistance boasts a robust value exceeding 2 MΩ, effortlessly enduring stringent 1-minute power frequency tests (50Hz) at 1500V, with components strategically placed for secure, impeccable connectivity.
4. Our comprehensive sealing pressure tests on oil, water, and gas channels guarantee no leaks, ensuring absolute integrity and reliability.
5. Alarm System:
1) Featuring illuminated power indicators and user-friendly switches for the incinerator device;
2) Includes a sophisticated residual burning timer, effectively clearing the furnace's interior of flammable gases and organic residues, ensuring safe and efficient operation;
3) Equipped with advanced overload protection to prevent motor strain, alongside a negative pressure frequency conversion control for enhanced operational security;
4) Integrated with a precision interlocking system for seamless high and low-temperature controls.
Design Ideas:
Meticulously engineered to meet the specific needs of various projects, our rotary kiln incinerator excels in the simultaneous incineration of solid and liquid residues, making it exceptionally proficient in handling chemical residues, sludge, organic liquid waste, and industrial solids, setting a new standard in waste management.
This superiority positions it as the premier choice for any cutting-edge waste disposal center.Crafted with a robust cylindrical metal exterior and insulated with bricks for superior thermal management, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics enable optimal mixing and seamless waste movement towards the discharge end, while the flue gas directional system ensures uniform heating, with a waste residence time of 0.5-1 hour for comprehensive thermal treatment and organic matter eradication.
A cutting-edge secondary combustion chamber re-incinerates gases to extreme temperatures of 1100ºC, maximizing organic matter elimination. Furnace selection adheres to rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, a meticulous purification process removes acidic components, nitrogen oxides, and captures harmful particles, underscoring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) The process begins with the blower, which effectively purges residual and flammable gases from the furnace, significantly minimizing the risk of explosions during ignition.
2) Before igniting with the powerful burner, the induced draft fan is activated for a thorough five-minute furnace purge. This meticulous process ensures safety as diesel fuel travels through expertly crafted pipelines, culminating in precise ignition by the burners. The radiant heat elevates the temperature within both the rotary kiln and secondary chamber, ensuring a controlled rise for peak operational performance.
3) Solid waste is seamlessly introduced into the rotary kiln through a cutting-edge feeding system. This advanced mechanism meticulously maintains the combustion temperature at a precise 850ºC through expertly calibrated oxygen control, achieving unmatched operational efficiency. Concurrently, waste liquid is effortlessly channeled into either the rotary kiln or the secondary combustion chamber via specialized pipelines, ensuring flawless integration and processing for exceptional performance.
4) The flue gas, generated from the rotary kiln’s dynamic operation, is transported to the secondary chamber. Here, incineration by-products like ash and slag are expelled with exceptional precision through an innovative wet scraper mechanism, guaranteeing smooth and impeccable operations.
5) Inside the secondary combustion chamber, the flue gas undergoes advanced combustion processes. The addition of organic waste liquid elevates the temperature to an impressive 1100ºC, amplifying the incineration process. This results in a smokeless, odorless finish with no secondary pollution, as the flue gas lingers for an exact 4 seconds, ensuring comprehensive decomposition of trace organics and dioxins with an extraordinary decomposition efficiency exceeding 99.99%. The accurate breakdown of residual organic materials and carbon occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively curbs nitrogen oxide formation, significantly boosting environmental safety.
6) Upon emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, ash content is deftly neutralized by centrifugal force, greatly purifying the flue gas and preparing it for the subsequent treatment stages.
7) After departing the cyclone, the flue gas progresses to the semi-dry quench tower. A pressure pump adeptly guides the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets collide with the hot ascending flue gas, creating a dense suspended droplet zone and swiftly cooling to 200ºC within a second. This rapid cooling effectively halts dioxin regeneration and extinguishes any lingering sparks, protecting the cloth bag from potential fires.
8) The flue gas then proceeds to the spray washing tower, followed by the wet packing washing tower device. These critical stages play a pivotal role in removing acid gases from the flue gas, ensuring it meets rigorous environmental standards for purity.
9) After passing through the spray tower, the flue gas is efficiently released into the atmosphere via the chimney, supported by an induced draft fan that guarantees a smooth exit, thus minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience our cutting-edge lye removal process, which meticulously targets sulfur and chlorine with unmatched precision. This advanced technology ensures seamless and efficient operations that adhere to the highest industry standards, ensuring a cleaner and greener environment.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in the vibrant year of 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. shines like a beacon in the industry, renowned for its innovation and unparalleled quality. With a robust registered capital of 58 million yuan, our company stands tall with substantial fixed assets worth 80 million yuan, showcasing our strength and stability. Our dynamic team, comprising over 140 skilled experts, operates within an expansive 33,000 square meters, all dedicated to relentless pursuit of excellence.
As a state-recognized high-tech enterprise, we are distinguished by our third-level qualification in professional contracting for environmental protection engineering. Our commitment to excellence is further validated by the esteemed ISO9001:2015 international quality management system certification and the prestigious CE certification. These accolades are a testament to our dedication to reliability and superior performance.
Pioneering the future of incineration technology, we specialize in designing state-of-the-art systems for liquid, gas, and solid waste management, alongside advanced industrial wastewater treatment equipment. Our diverse portfolio proudly features industrial hazardous waste incinerators and expertly tailored solutions for the chemical and pharmaceutical industries.
Our cutting-edge product line boasts an extensive range of furnace types. From innovative rotary kilns and versatile solid/liquid incinerators to efficient exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-encompassing incinerators, and specialized medical waste incinerators, our offerings are unparalleled.
Through the integration of innovative scientific management and advanced testing methodologies, we deliver superior products at competitive prices, ensuring exceptional value for our clients. Our unwavering commitment to excellence is mirrored in our outstanding after-sales service, earning us widespread acclaim and trust. Our comprehensive suite of services includes feasibility analysis, precision design, meticulous manufacturing, expert installation, commissioning, extensive training, and unwavering after-sales support, creating seamless and efficient waste treatment solutions.
Our exceptional products not only resonate across China but also make a formidable impact on the global stage. Reaching audiences in Southeast Asia, Africa, South America, the Middle East, and beyond, our clients' satisfaction and trust underscore our dedication to delivering unmatched quality.
We warmly invite friends and clients from across the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the exceptional solutions we have to offer! Explore the future of incineration with us.
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