Product Description
Scopeof application of application:
This versatile incinerator is expertly crafted to safely and effectively dispose of a wide range of medical waste, including surgical viscera, medical auxiliary materials, single-use injectors, and a diverse array of other medical waste products, ensuring an efficient and responsible solution for medical waste management..
Characteristics:
1. Experience effortless and smooth operation with the automatic material feeding and ash output system that simplifies the entire process;
2. Benefit from an eco-friendly and sustainable process that eliminates smoke, odors, and secondary pollution, while keeping operational costs impressively low;
3. The revolutionary revolving incinerator body showcases advanced milling and multi-phase combustion technology, delivering exceptional efficiency and performance;
4. Achieve complete and thorough cremation, reducing ash production remarkably with a heat alkali burning rate that exceeds an impressive 90%;
5. Effortlessly handle continuous material feeding, seamlessly managing garbage with high moisture content without disruption;
6. Cutting-edge automatic control technology provides safe, reliable operation with excellent cost-effectiveness and substantial economic returns;
7. Unparalleled efficiency allows this incinerator to operate without releasing smoke, odors, or causing secondary pollution, ensuring a cleaner environment;
8. The energy-saving design is a hallmark of innovation, providing thorough waste treatment while significantly lowering running costs;
9. Safety and reliability are at the forefront, with an automatic control system that minimizes malfunction rates, making repairs and maintenance straightforward and hassle-free;
10. Exhaust emissions are kept within national standards thanks to state-of-the-art tail gas treatment technology, including a secondary combustion chamber, heat exchange, and dust removal systems, guaranteeing compliance with the most stringent exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity:50-5000kg/h
Safety Indicators
1. Our incinerator boasts a cutting-edge burner equipped with a sophisticated safety protection system, designed to automatically suspend the fuel supply in the unlikely event of an abnormal burner activation, ensuring unparalleled operational security.
2. To safeguard the incinerator during shutdown, an exclusive combustion chamber cooling protocol is initiated, guaranteeing a seamless transition. This meticulous process concludes only when temperatures stabilize at a predetermined threshold, signifying the safe cessation of operations.
3. Featuring a world-class leakage protection device, the system is engineered for peak performance. Even under challenging conditions of 40 degrees temperature and 85% relative humidity, the insulation resistance of the electrical circuitry impressively stays above 2 MΩ, enduring a stringent test of 1-minute power frequency (50Hz) at 1500V. Each component is carefully arranged to ensure secure and reliable connectivity.
4. Meticulous sealing pressure tests on the oil, water, and gas pathways confirm absolute zero leakage, ensuring system integrity.
5. Alarm System:
1) Incinerator device power indication and switch, providing real-time operational awareness;
2) A sophisticated residual burning timing device purges the furnace of leftover flammable gases and organic materials, ensuring safe and unfaltering performance;
3) Incorporates an overload protection feature that shields against motor strain, complemented by negative pressure frequency conversion control for enhanced safety;
4) Interlocking mechanism for seamless coordination of high and low-temperature controls, optimizing temperature management.
Design Ideas:
Created with precision for bespoke project requirements, the rotary kiln incinerator is a standout performer, adept at concurrently incinerating both solid and liquid residues. It excels in managing chemical leftovers, sludge, organic liquid waste, and industrial solid fragments.
This positions it as the ultimate solution for a comprehensive waste disposal facility.Built with a robust cylindrical metal shell lined with insulating bricks, the rotary kiln incinerator exhibits a slight horizontal tilt. Its rotational dynamics ensure optimal mixing and promote efficient movement towards the discharge end along its inclined axis. The state-of-the-art flue gas directional design guarantees continuous waste agitation and uniform heating, with waste retention in the kiln lasting between 0.5-1 hour for thorough thermal treatment and organic matter elimination.
Furthermore, the system incorporates a secondary combustion chamber for the re-incineration of gases, achieving high temperatures of 1100ºC to ensure maximum eradication of organic matter. Furnace type selection is guided by the criteria of maintaining a temperature ≥1100ºC and a flue gas residence time of ≥2 seconds. After cooling the flue gases, tail gas purification emphasizes the extensive removal of acidic components, nitrogen oxides, and the capture of harmful particles and dust, warranting meticulous equipment selection.
The Incinerator Device is comprised of the following sophisticated components:
Feed hydraulic transmission device, waste liquid transport pipeline system, rotary kiln structure, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust extractor, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery facilities, lye pump, blower and air supply system, electrical network, instrumentation control system, automatic ash disposal unit, installation and maintenance platforms, and robust support structures.
Brief Introduction of Main Process Flow:
1) Initiate the process by activating the blower, efficiently clearing the furnace of residual and flammable gases to effectively minimize explosion risks during ignition.
2) Before the initiation of the ignition process by the burner, it is crucial to engage the induced draft fan, enabling a comprehensive purge of the furnace for a full five minutes. Following this, diesel fuel is expertly channeled through intricately constructed pipelines, culminating in its ignition by the ignition burners. The radiant heat produced by the burner strategically raises the temperature within both the rotary kiln and the secondary chamber, ensuring a gradual and controlled ramp-up for peak performance.
3) Solid waste is expertly introduced into the rotary kiln via a cutting-edge feeding system, where precise oxygen control maintains the combustion temperature at an ideal 850ºC. Meanwhile, waste liquid is skillfully directed into either the rotary kiln or the secondary combustion chamber through a dedicated pipeline, guaranteeing smooth processing and seamless integration.
4) The flue gas, produced by the rotary kiln, travels into the secondary chamber, where the incineration by-products, namely ash and slag, are effectively and automatically discharged through an innovative wet scraper mechanism, ensuring a clean and uninterrupted operation.
5) Inside the secondary combustion chamber, flue gas undergoes an additional combustion process, aided by organic waste liquid, elevating the temperature to a robust 1100ºC. This enhances the completeness of the incineration process, leading to a smokeless, odorless outcome with zero secondary pollution. The flue gas stays in this chamber for a precise 4.0 seconds, ensuring thorough decomposition of trace organic compounds and dioxins, achieving a decomposition efficiency exceeding 99.99%. This meticulous processing ensures the full breakdown of any remaining organic components and carbon particles, occurring at approximately 1100ºC. The secondary combustion chamber employs a sophisticated multi-stage combustion strategy, effectively mitigating the formation of nitrogen oxides.
6) The flue gas emerging from the secondary combustion chamber advances to the water-cooled cyclone dust collector, where the ash content is skillfully settled by centrifugal force. This strategic process significantly boosts the cleanliness of the flue gas, ensuring it is in prime condition for any subsequent stages.
7) Upon leaving the cyclone, the flue gas enters the semi-dry quench tower. Here, a pressure pump navigates the reaction tower into the top of the two-fluid nozzle, transforming it into fine droplets. As these atomized droplets interact with the rising hot flue gas, a dense area of suspended droplets forms, facilitating a rapid temperature reduction to about 200 ºC within one second. This swift intervention effectively curtails dioxin regeneration and extinguishes any lingering sparks in the flue gas, protecting the subsequent cloth bag from potential fire hazards.
8) The flue gas then advances into the spray washing tower, followed by the wet packing washing tower device. These stages are crucial in scrubbing away acid gases present in the flue gas, ensuring its purity and compliance with stringent environmental standards.
9) Having successfully navigated the spray tower, the flue gas is then released directly into the atmosphere through the chimney, with an induced draft fan ensuring its seamless transition, minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the advanced lye removal process, expertly targeting sulfur and chlorine.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. has emerged as a trailblazer in innovation and excellence. With an impressive registered capital of 58 million yuan, we are powered by a team of over 140 dedicated experts. Our fixed assets are valued at a remarkable 80 million yuan, and our operations span an expansive area of 33,000 square meters.
Recognized as a prestigious state-certified high-tech enterprise, we hold a third-level qualification in professional contracting for environmental protection engineering. Our excellence is further validated by our ISO9001:2015 international quality management system certification and CE certification, guaranteeing quality and reliability.
Our forte lies in the development of advanced incineration solutions, encompassing liquid, gas, and solid waste incinerators, along with state-of-the-art industrial wastewater treatment equipment. We deliver specialized incineration solutions tailored for the chemical and pharmaceutical industries, and industrial hazardous waste management.
Our innovative lineup features an impressive variety of furnace types: from rotary kilns, solid and liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, to comprehensive incinerators and specialized medical waste incinerators.
Harnessing advanced scientific management and modern testing techniques, we provide superior quality products at competitive prices. Our unwavering commitment to excellence is complemented by comprehensive after-sales service, earning us acclaim and trust from users. We offer an all-encompassing suite of services including feasibility analysis, design, manufacturing, installation, commissioning, training, and meticulous after-sales tracking, to ensure seamless and efficient waste treatment solutions.
Our outstanding products have captivated customers throughout China and left an indelible mark globally, reaching corners such as Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction of our clients speaks volumes of our steadfast commitment to quality.
We warmly invite friends and clients from across the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd., and explore the exceptional solutions we offer! Come discover a world of excellence and innovation with us.
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