Product Description
Scopeof Application of Application:
This versatile incinerator has been meticulously engineered to revolutionize the safe and efficient disposal of medical waste. It encompasses a wide array of medical refuse, from surgical viscera to auxiliary medical materials and single-use injectors, and extends its robust capabilities to manage a comprehensive range of other medical waste products. Its exceptional precision and reliability ensure that every piece of waste is managed with the highest degree of care..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Experience the pinnacle of efficiency with an automatic material feeding and ash removal system that guarantees seamless operations;
2. Embrace an eco-friendly design that effectively eliminates smoke and odors while preventing secondary pollution and reducing operational costs;
3. Our state-of-the-art revolving incinerator body, enhanced with milling and multi-phase combustion, achieves unmatched efficiency;
4. Discover the power of complete cremation, substantially reducing ash volume with a remarkable heat alkali burning rate exceeding 90%;
5. Effortlessly handle continuous material feeding, expertly managing high-moisture waste with unparalleled ease and effectiveness;
6. Benefit from cutting-edge automatic control technology that ensures operations are not only safe and dependable but also economically advantageous;
7. Our incinerator is designed for unmatched performance, operating without emissions of smoke, odors, or secondary pollution;
8. An energy-efficient marvel, our innovative design ensures thorough treatment with reduced running costs, maximizing economic benefits;
9. Safety and reliability are our top priorities, with an automatic control system that features low malfunction rates, making repairs and maintenance straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, fully compliant with the latest exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: Astoundingly versatile, ranging from 50 to an impressive 5000 kg/h.
Safety Indicators
1. Experience unparalleled safety with our incinerator’s state-of-the-art burner, designed with an advanced protective mechanism that ceases fuel supply instantly if abnormal operation is detected, ensuring flawless safety management and peace of mind.
2. Before shutdown, observe the seamless operational transition as the incinerator initiates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize at a predetermined value, marking the perfect end of operations.
3. Count on our cutting-edge leakage protection system for peak performance. In challenging conditions of 40 degrees and 85% humidity, the insulation resistance robustly exceeds 2 MΩ, easily withstanding rigorous 1-minute power frequency tests at 1500V. Components are strategically integrated to ensure secure and impeccable connectivity.
4. We ensure absolute integrity with comprehensive sealing pressure tests across oil, water, and gas channels to guarantee no leaks.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device, ensuring user-friendly operation;
2) A sophisticated residual burning timer clears the furnace of flammable gases and organic residues, ensuring safety and maximum efficiency;
3) Advanced overload protection safeguards against motor strain, complemented by a negative pressure frequency conversion control for heightened security;
4) Precision interlocking system for both high and low-temperature controls, enhancing operational reliability.
Design Ideas:
Engineered with exceptional precision to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands unrivaled in waste management.
This positions it as the premier solution for any advanced waste disposal center.Crafted with a robust cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system persistently agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter elimination.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Begin with the blower to efficiently purge residual and flammable gases within the furnace, significantly reducing explosion risks during ignition.
2) Before the powerful burner sparks the ignition, it is crucial to engage the induced draft fan, allowing a thorough five-minute purge of the furnace. This meticulous process ensures safety and efficiency as diesel fuel is expertly transported through optimized pipelines, leading to its precise ignition by the burners. The radiant heat gently elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is meticulously introduced into the rotary kiln through a cutting-edge feeding system designed for optimal performance. This advanced mechanism precisely maintains the combustion temperature at a consistent 850ºC through finely tuned oxygen control, ensuring peak efficiency. Concurrently, waste liquid is seamlessly channeled into either the rotary kiln or the secondary combustion chamber via specialized pipelines, enabling flawless processing and integration for unparalleled performance.
4) The flue gas, a byproduct of the intense operation within the rotary kiln, is expertly routed to the secondary chamber. Here, incineration residues such as ash and slag are efficiently expelled by a state-of-the-art wet scraper mechanism, ensuring seamless and pristine operations.
5) Inside the secondary combustion chamber, the flue gas undergoes a superior combustion process. The strategic introduction of organic waste liquid elevates the temperature to an impressive 1100ºC, amplifying the incineration process. This results in a smokeless, odorless finish with zero secondary pollution, as the flue gas resides here for an exact 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving a remarkable decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's advanced multi-stage combustion strategy effectively minimizes nitrogen oxide formation, significantly enhancing environmental safety.
6) After emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, the ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and readying it for the subsequent treatment stages.
7) Post-cyclone, the flue gas moves to the semi-dry quench tower. A powerful pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming the gas into fine droplets. These droplets encounter the rising hot flue gas, forming a dense suspended droplet area and rapidly cooling it to 200ºC within a second. This swift action effectively halts dioxin regeneration and extinguishes any remaining sparks, protecting the cloth bag from potential fires.
8) The flue gas subsequently enters the spray washing tower, followed by the wet packing washing tower device. These critical stages play a vital role in eliminating acid gases from the flue gas, ensuring it meets stringent environmental standards for purity.
9) Having traversed the spray tower, the flue gas is finally released into the atmosphere through the chimney, aided by an induced draft fan that guarantees its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience cutting-edge innovation with our advanced lye removal process. This remarkable technology precisely targets and neutralizes sulfur and chlorine, ensuring exceptional efficiency and performance. Our process not only meets but exceeds industry standards, setting a new benchmark for seamless operation and environmental responsibility.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. shines as a paragon of innovation and premium quality in the incinerator industry. Boasting a formidable registered capital of 58 million yuan and a dynamic team of over 140 skilled experts, our firm commands significant fixed assets valued at 80 million yuan. Our operations flourish across an expansive 33,000 square meters, a testament to our dedication to excellence and unmatched industry leadership.
Esteemed as a state-certified high-tech enterprise, we proudly possess a third-level qualification in professional contracting for environmental protection engineering. Our steadfast commitment to quality is evidenced by the ISO9001:2015 international quality management system certification and the illustrious CE certification, underscoring our dedication to unparalleled reliability and excellence.
Pioneering cutting-edge incineration solutions, we craft sophisticated systems for liquid, gas, and solid waste disposal, alongside advanced industrial wastewater treatment machinery. Our portfolio boasts state-of-the-art industrial hazardous waste incinerators and bespoke solutions tailored specifically for the chemical and pharmaceutical sectors, ensuring precision and efficiency.
Our state-of-the-art product line showcases an expansive array of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, all engineered to meet diverse waste management needs.
Leveraging cutting-edge scientific management and rigorous testing methodologies, we deliver superior products at highly competitive prices. Our unwavering commitment to excellence, enhanced by unparalleled after-sales service, has earned us widespread acclaim and trust. Our holistic services encompass everything from feasibility analysis, precision design, manufacturing, meticulous installation, and commissioning, to extensive training and unwavering after-sales support, ensuring seamless and efficient waste treatment solutions.
Our exceptional products reverberate not only across China but also make a profound impact globally, reaching discerning clients in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients reinforce our unwavering dedication to unrivaled quality and service.
We warmly welcome friends and clients from around the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we offer, tailored to meet your incineration and waste management needs!
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