Product Description
Scopeof Application of Application:
Introducing a versatile incinerator, meticulously engineered for the flawless disposal of medical waste. It expertly handles surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities assure precision, reliability, and efficiency in waste management..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy uninterrupted operations with our automatic system for feeding materials and removing ash, ensuring seamless processes;
2. Benefit from an eco-friendly mechanism that eradicates smoke and odors, preventing secondary pollution and reducing operational costs;
3. Our innovative revolving incinerator body, featuring mill and multi-phase combustion, delivers unmatched efficiency;
4. Experience thorough cremation, dramatically reducing ash volume with a remarkable heat alkali burning rate exceeding 90%;
5. Effortlessly process continuous material feeding, ensuring high-moisture waste is managed with exceptional ease;
6. State-of-the-art automatic control technology guarantees operations that are not only safe and reliable but also economically advantageous;
7. Designed for supreme efficiency, our incinerator operates without emitting smoke, odors, or causing secondary pollution;
8. An energy-efficient marvel: our unique design ensures comprehensive treatment with reduced running costs, maximizing economic benefits;
9. Safety and reliability are key: primarily utilizing an automatic control system with low malfunction rates, making repairs and maintenance straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions adhere to stringent national standards, aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: Experience the powerful capacity of handling hazardous waste, ranging from a manageable 50 kg/h to a formidable 5000 kg/h, seamlessly adapting to your waste treatment needs.
Safety Indicators
1. Immerse yourself in a realm of unrivaled safety with our incinerator's state-of-the-art burner. It boasts a highly sophisticated protection mechanism that intuitively halts fuel supply during any irregular burner operations, promising impeccable safety standards and peace of mind.
2. Observe the harmony of operation as our incinerator elegantly initiates a meticulous cooling protocol within the combustion chamber prior to shutdown, assuring precision until temperatures rest at a predefined mark, elegantly concluding its cycle.
3. Trust in our pioneering leakage protection system designed for optimal performance under extreme conditions. Even at a challenging 40 degrees with 85% humidity, it steadfastly maintains insulation resistance above 2 MΩ, effortlessly enduring rigorous tests of 1-minute power frequency (50Hz) at a voltage of 1500V. Each component is masterfully arranged to ensure robust and immaculate connectivity.
4. Achieve total peace of mind with our comprehensive sealing pressure tests, guaranteeing zero leaks across oil, water, and gas channels for absolute integrity.
5. Alarm System:
1) Featuring illuminated power indicators and easy-to-use switches for seamless incinerator operation;
2) Our sophisticated residual burning timer meticulously clears the furnace of flammable gases and organic residues, assuring safe and efficient functions;
3) Equipped with advanced overload protection to safeguard against motor strain, enhanced by a negative pressure frequency conversion control for heightened security;
4) Includes a precision-engineered interlocking system for flawless regulation of high and low-temperature controls.
Design Ideas:
Crafted with unparalleled precision to meet specific project requirements, our rotary kiln incinerator excels in the simultaneous incineration of both solid and liquid residues. It shines in the management of chemical residues, sludge, organic liquid waste, and industrial solids, setting the benchmark in waste management excellence.
This innovative solution stands as the pinnacle of advanced waste disposal technology, ideal for any forward-thinking waste disposal center.The rotary kiln incinerator, with its robust cylindrical metal exterior enveloped in insulation bricks, features a finely calculated horizontal tilt. Its rotational dynamics foster optimal mixing, seamlessly guiding waste to the discharge end along its incline. The cutting-edge flue gas directional system persistently agitates waste for uniform heating, maintaining a waste residence time of 0.5-1 hour for thorough thermal treatment and effective elimination of organic matter.
With an elite secondary combustion chamber that re-incinerates generated gases, temperatures soar to an intense 1100ºC, ensuring maximum organic matter destruction. Furnace selection adheres to strict standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification processes meticulously extract acidic components, nitrogen oxides, and capture harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
A comprehensive assembly including a feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, a complete air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) The process initiates with the blower, effectively purging residual and flammable gases within the furnace, significantly mitigating explosion risk during ignition, setting the stage for a seamless and secure operation.
2) Prior to the ignition spark of our robust burner, the induced draft fan is activated, conducting an extensive five-minute purge of the furnace. This meticulous preparation assures both safety and efficiency as diesel fuel is expertly channeled through precisely engineered pipelines, leading to its accurate ignition by the burners. The radiant heat gracefully elevates temperatures within both the rotary kiln and secondary chamber, ensuring a consistently controlled and optimized performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This sophisticated mechanism maintains the combustion temperature at an exact 850ºC through precision oxygen control, ensuring optimal efficiency. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance.
4) The flue gas, a product of the rotary kiln's intense operation, makes its way to the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes superior combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This achieves a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment.
7) After exiting the cyclone, the flue gas moves to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience our cutting-edge lye removal process, an advanced innovation that meticulously targets sulfur and chlorine. This process ensures exceptional precision and delivers a seamless, efficient operation that raises the bar in industry standards.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. proudly stands as a luminary in innovation and superior quality within the waste treatment industry. With an impressive registered capital of 58 million yuan and a dynamic team of over 140 consummate professionals, our enterprise is anchored by significant fixed assets totaling 80 million yuan. Our extensive operations are gracefully sprawled across a stunning 33,000 square meters, dedicated to achieving excellence.
Distinguished as a state-recognized high-tech enterprise, we proudly hold a prestigious third-level qualification in professional contracting for environmental protection engineering. Our steadfast commitment to exceptional quality is illustrated by our ISO9001:2015 international quality management system certification, alongside the esteemed CE certification, epitomizing our dedication to robust reliability and top-tier excellence.
Pioneers in cutting-edge incineration technology, we specialize in crafting advanced systems for liquid, gas, and solid waste management, along with sophisticated industrial wastewater treatment equipment. Our diverse portfolio features industrial hazardous waste incinerators and custom solutions meticulously designed for the chemical and pharmaceutical industries.
Our state-of-the-art product lineup presents an extensive variety of furnace types, including rotary kilns, solid and liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, as well as specialized medical waste incinerators, providing tailored solutions to meet diverse industry needs.
Through the synergy of innovative scientific management and cutting-edge testing methodologies, we are able to deliver superior products at highly competitive prices. Our unwavering commitment to excellence, paired with exemplary after-sales service, has earned us widespread acclaim and trust from our clients. Our comprehensive range of services includes feasibility analysis, precision design, meticulous manufacturing, flawless installation, seamless commissioning, extensive training, and enduring after-sales support, ensuring efficient and reliable waste treatment solutions.
Our remarkable products resonate not only across the vast expanses of China but also significantly impact global markets, reaching discerning clients in Southeast Asia, Africa, South America, the Middle East, and further afield. The satisfaction and trust of our esteemed clientele underscore our relentless dedication to delivering unmatched quality.
We warmly invite friends and clients from around the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we have to offer, crafted with innovation and excellence in mind!
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