Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes;
2. Delight in an eco-conscious mechanism that eradicates smoke and odors, eliminates secondary pollution, and minimizes operational expenses;
3. Our innovative revolving incinerator body, featuring mill and multi-phase combustion, delivers efficiency par excellence;
4. Experience comprehensive cremation, significantly reducing ash volume with an impressive heat alkali burning rate exceeding 90%;
5. Seamlessly process continuous material feeding, managing high-moisture waste with ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous;
7. Designed for unrivaled efficiency, our incinerator functions without emissions of smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring repairs and maintenance are straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, which boasts a state-of-the-art protection mechanism. This advanced system automatically terminates fuel supply when abnormal burner operation is detected, ensuring flawless safety management and peace of mind.
2. Before shutdown, witness a seamless operational transition as our incinerator activates a specialized cooling protocol. This meticulously designed system cools the combustion chamber with precision, stabilizing temperatures to preset values and ensuring a smooth conclusion to operations.
3. Depend on our innovative leakage protection system for peak performance, even in challenging environments. With temperatures at 40 degrees and humidity at 85%, our system maintains an insulation resistance robustly above 2 MΩ, effortlessly enduring stringent tests like a 1-minute power frequency (50Hz) at 1500V. Every component is strategically arranged for secure and impeccable connectivity.
4. We guarantee no leaks with our comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity and reliability.
5. Alarm System:
1) Bright power indicators coupled with convenient switches for the incinerator device, streamlining operations;
2) A sophisticated residual burning timer ensures the furnace's interior remains free of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection system to safeguard against motor strain, featuring a negative pressure frequency conversion control for heightened security;
4) Boasts a precision interlocking system for seamless high and low-temperature controls.
Design Ideas:
Engineered with meticulous precision to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of both solid and liquid residues. Exceptionally proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands as the pinnacle solution in waste management.
This innovative design positions it as the leading solution for any advanced waste disposal center.Crafted with a durable cylindrical metal exterior enveloped by high-quality insulation bricks, the rotary kiln incinerator features a precisely calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The ingenious flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter annihilation.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. The furnace selection meets stringent standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection and maximum safety.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower for an effective purge to eliminate residual and flammable gases within the furnace, significantly reducing explosion risk during ignition. This crucial step ensures operational safety and reliability.
2) Before the powerful burner ignites, set the induced draft fan in motion for an extensive five-minute purge of the furnace. This meticulous process paves the way for safe and efficient operations as diesel fuel is skillfully transported through expertly designed pipelines for precise ignition by the burners. The radiant heat elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for optimal performance and safety.
3) Solid waste is meticulously channeled into the rotary kiln utilizing a cutting-edge feeding system. This advanced setup meticulously upholds the combustion temperature at a precise 850ºC through astute oxygen regulation, guaranteeing peak operational efficiency. Concurrently, waste liquid is effortlessly conveyed into either the rotary kiln or the secondary combustion chamber through dedicated conduits, ensuring seamless processing and harmonious integration for unparalleled performance.
4) The flue gas, a by-product of the rotary kiln's formidable operation, advances to the secondary chamber. Within this chamber, incineration by-products such as ash and slag are expelled with exceptional efficiency via an innovative wet scraper mechanism, ensuring operations remain smooth and immaculate.
5) Inside the secondary combustion chamber, the flue gas undergoes optimal combustion. By introducing organic waste liquid, the temperature is elevated to an impressive 1100ºC, intensifying the incineration process. This meticulously achieves a smokeless, odorless outcome with zero secondary pollution, as the flue gas is retained here for an exact 4 seconds. This ensures the thorough decomposition of trace organics and dioxins, attaining an astonishing decomposition efficiency surpassing 99.99%. The precise breakdown of residual organic components and carbon particles is accomplished at approximately 1100ºC. The chamber's advanced multi-stage combustion strategy significantly minimizes nitrogen oxide formation, enhancing overall environmental safety.
6) Upon exiting the secondary combustion chamber, the flue gas proceeds to the water-cooled cyclone dust collector. Within this stage, ash content is meticulously neutralized by centrifugal force, substantially purifying the flue gas and preparing it for further treatment stages.
7) Subsequent to its passage through the cyclone, the flue gas transitions to the semi-dry quench tower. A sophisticated pressure pump skillfully channels the reaction tower to the apex of the two-fluid nozzle, converting it into fine droplets. These droplets encounter the hot ascending flue gas, establishing a dense suspended droplet zone and rapidly cooling to 200ºC within a mere second. This swift action effectively prevents dioxin regeneration and extinguishes any residual sparks, thus protecting the cloth bag from potential ignition.
8) Following this, the flue gas enters the spray washing tower, succeeded by the wet packing washing tower device. These pivotal stages play an essential role in eradicating acid gases from the flue gas, ensuring it meets rigorous environmental purity standards.
9) After its journey through the spray tower, the flue gas is elegantly released into the atmosphere via the chimney, aided by an induced draft fan that guarantees a smooth exit, thereby reducing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience our cutting-edge lye removal process that meticulously targets and eradicates sulfur and chlorine. Our advanced technology promises unmatched precision, ensuring an efficient operation that redefines industry excellence.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. is a shining beacon of innovation and unparalleled quality in the incineration industry. With a commanding registered capital of 58 million yuan and a team of over 140 highly skilled professionals, our company is anchored by substantial fixed assets amounting to 80 million yuan. We proudly operate within an expansive 33,000 square meters, dedicated to delivering exceptional results.
We are proudly recognized as a high-tech enterprise by the state, boasting a third-level qualification in professional contracting for environmental protection engineering. Our steadfast dedication to quality is further validated by the ISO9001:2015 international quality management system certification and the prestigious CE certification, which collectively reflect our commitment to reliability and unparalleled excellence.
At the forefront of cutting-edge incineration technology, we specialize in designing state-of-the-art systems tailored for liquid, gas, and solid waste management, as well as advanced industrial wastewater treatment equipment. Our comprehensive portfolio includes industrial hazardous waste incinerators and customized solutions specifically engineered for the chemical and pharmaceutical industries.
Our sophisticated product line boasts an impressive array of furnace types, from rotary kilns and solid/liquid incinerators to exhaust gas direct combustion furnaces and RTO regenerative incinerators. We also offer all-encompassing incinerators and specialized medical waste incinerators, designed to meet diverse needs with precision.
Through innovative scientific management and cutting-edge testing methodologies, we consistently deliver superior-quality products at competitive prices. Our unwavering commitment to excellence, coupled with exceptional after-sales service, has earned us widespread acclaim and trust from our valued clientele. Our comprehensive suite of services includes feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, extensive training, and steadfast after-sales support. We ensure seamless and efficient waste treatment solutions tailored to your needs.
Our exceptional range of products not only dominates the Chinese market but also makes a significant impact across the globe, reaching clients in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients reinforce our dedication to delivering unmatched quality.
We warmly invite friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and explore the extraordinary solutions we offer. Experience for yourself the innovation and excellence that set us apart!
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