Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes;
2. Delight in an eco-conscious mechanism that eradicates smoke and odors, eliminates secondary pollution, and minimizes operational expenses;
3. Our innovative revolving incinerator body, featuring mill and multi-phase combustion, delivers efficiency par excellence;
4. Experience comprehensive cremation, significantly reducing ash volume with an impressive heat alkali burning rate exceeding 90%;
5. Seamlessly process continuous material feeding, managing high-moisture waste with ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous;
7. Designed for unrivaled efficiency, our incinerator functions without emissions of smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring repairs and maintenance are straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Our state-of-the-art incinerator provides unparalleled safety through its advanced burner design, featuring an intelligent protection mechanism. This technology ensures that fuel supply is instantly halted in the event of any abnormal burner operation, prioritizing impeccable safety management.
2. Prior to shutdown, the incinerator employs a specialized cooling protocol, ensuring that the combustion chamber undergoes a gradual and precise cooling process. This protocol maintains the chamber's temperature stability until it reaches a pre-set, safe level, marking the seamless conclusion of operations.
3. With our cutting-edge leakage protection system, the incinerator delivers peak performance in even the most challenging conditions. At 40 degrees with 85% humidity, the insulation resistance steadfastly maintains a level above 2 MΩ, successfully enduring rigorous one-minute power frequency (50Hz) testing at 1500V. Each component is meticulously engineered to ensure optimal connectivity and safety.
4. We assure absolute integrity and leak-proof performance through comprehensive sealing pressure tests on all oil, water, and gas channels.
5. Alarm System:
1) Featuring illuminated power indicators and user-friendly switches for the incinerator device;
2) A cutting-edge residual burning timer clears the furnace's interior of flammable gases and organic residues, guaranteeing safe, efficient operations;
3) Incorporates a sophisticated overload protection system, designed to prevent motor strain with a negative pressure frequency conversion control for heightened security;
4) Includes a precision-engineered interlocking system for both high and low-temperature controls.
Design Ideas:
Our rotary kiln incinerator, crafted with exceptional precision, is engineered to address intricate project requirements. This innovative solution excels in simultaneously incinerating solid and liquid residues, effectively managing chemical residues, sludge, organic liquid waste, and industrial solids. It is the premier option for cutting-edge waste disposal centers.
This marks it as the leading choice for any advanced waste management facility.Designed with a robust cylindrical metal exterior and insulated by bricks, the rotary kiln incinerator features a precisely calculated horizontal tilt. Its rotational mechanics optimize mixing and ensure seamless movement of materials to the discharge end. Utilizing an innovative flue gas directional system, it continuously agitates waste for consistent heating. With a waste residence time of 0.5-1 hour, it ensures exhaustive thermal treatment and comprehensive organic matter destruction.
Furthermore, the incinerator boasts a top-tier secondary combustion chamber, where generated gases are re-incinerated at extreme temperatures up to 1100ºC. This process maximizes organic matter elimination. The incinerator adheres to rigorous standards with temperatures reaching ≥1100ºC and a flue gas residence time of ≥2 seconds. The meticulous purification process post-cooling thoroughly removes acidic components, nitrogen oxides, and captures harmful particles and dust, guaranteeing careful component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) The process begins by activating the blower, effectively purging the furnace of residual and flammable gases. This crucial step significantly mitigates the risk of explosions during ignition.
2) Prior to igniting the formidable burner, it's essential to initiate the induced draft fan, granting the furnace a comprehensive five-minute purge. This attentive procedure guarantees safety and maximizes efficiency as the diesel fuel elegantly courses through expertly engineered pipelines, culminating in precise ignition by the burners. The resulting radiant heat gracefully heightens the temperature within both the rotary kiln and secondary chamber, ensuring a consistent and controlled elevation for exceptional performance.
3) Solid waste is introduced with precision into the rotary kiln using a cutting-edge feeding system. This advanced mechanism meticulously maintains the combustion temperature at a consistent 850ºC through exact oxygen regulation, ensuring unmatched efficiency. Concurrently, waste liquid is seamlessly channeled into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, enabling flawless processing and integration for exceptional performance.
4) The flue gas, an outcome of the rotary kiln's rigorous operation, progresses to the secondary chamber. Within this chamber, incineration by-products such as ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring operations remain smooth and pristine.
5) Within the secondary combustion chamber, flue gas undergoes superior combustion. The introduction of organic waste liquid raises the temperature to an extraordinary 1100ºC, intensifying the incineration process. This results in a smokeless, odor-free finish with zero secondary pollution, as the flue gas lingers here for a precise 4 seconds, ensuring comprehensive decomposition of trace organics and dioxins, achieving an outstanding decomposition efficiency exceeding 99.99%. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, bolstering environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, substantially purifying the flue gas and preparing it for subsequent stages of treatment.
7) After departing the cyclone, the flue gas proceeds to the semi-dry quench tower. A pressure pump adeptly maneuvers the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets engage with the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC in under a second. This swift action effectively halts dioxin regeneration and extinguishes any residual sparks, safeguarding the cloth bag from potential ignition.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These vital stages are instrumental in purging acid gases from the flue gas, ensuring it adheres to stringent environmental purity standards.
9) After navigating through the spray tower, the flue gas is released into the atmosphere via the chimney, aided by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience our advanced lye removal process that represents a breakthrough in precision targeting of sulfur and chlorine. This cutting-edge technology ensures a seamless and efficient operation, setting new industry benchmarks with its unparalleled performance.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. shines as a paradigm of innovation and quality excellence. With a strong financial foundation of 58 million yuan in registered capital and an elite team of over 140 experts, we are anchored by solid fixed assets worth 80 million yuan. Our sprawling operations cover an impressive 33,000 square meters, dedicated to achieving outstanding success.
Acknowledged as a high-tech enterprise at the national level, we boast a third-level qualification in professional contracting within the environmental protection engineering sector. Our commitment to exceptional quality is evidenced by our ISO9001:2015 international quality management system certification and the esteemed CE certification, showcasing our relentless pursuit of reliability and premium quality excellence.
Pioneering in advanced incineration technologies, we craft sophisticated systems for liquid, gas, and solid waste management, alongside cutting-edge industrial wastewater treatment equipment. Our diverse portfolio includes industrial hazardous waste incinerators, offering bespoke solutions specifically designed for the chemical and pharmaceutical industries.
Our cutting-edge product line features an extensive array of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-encompassing incinerators, and specialized medical waste incinerators, catering to a wide range of waste management needs.
Employing innovative scientific management and state-of-the-art testing techniques, we deliver top-tier products at highly competitive prices. Our unwavering dedication to excellence, paired with exceptional after-sales service, has earned us widespread acclaim and trust from our clients. We offer comprehensive services from feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, extensive training, to unwavering after-sales support, ensuring seamless and efficient waste treatment solutions.
Our outstanding products echo not only throughout China but also make a meaningful impact globally, reaching clients in Southeast Asia, Africa, South America, the Middle East, and further afield. The trust and satisfaction of our clients underscore our steadfast dedication to unparalleled quality.
We warmly invite friends and clients from around the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we provide!
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