Product Description
Scopeof Application of Application:
This versatile incinerator is extraordinary, meticulously engineered to provide unparalleled safety and efficiency in the disposal of medical waste. It handles all materials with precision, from surgical viscera and auxiliary medical supplies to single-use injectors, and a vast array of additional medical waste products. Its powerful capabilities guarantee that waste management is executed with supreme accuracy and reliability..
Characteristics:
1. Revel in seamless operations thanks to our state-of-the-art automatic material feeding and ash removal system, ensuring uninterrupted performance and efficiency;
2. Enjoy a pioneering eco-friendly mechanism designed to completely eliminate smoke and odors, effectively preventing secondary pollution while significantly reducing operational costs;
3. Our cutting-edge revolving incinerator body, enhanced with milling and multi-phase combustion technology, sets a new standard for operational excellence and efficiency;
4. Witness a thorough cremation process that dramatically reduces ash volume, achieving an outstanding heat alkali burning rate greater than 90%;
5. Effortlessly manage continuous material feeding, expertly handling high-moisture waste with remarkable ease and efficiency;
6. Our advanced automatic control technology ensures operations that are not only exceptionally safe and reliable but also economically efficient, maximizing performance and minimizing costs;
7. Engineered for unmatched efficiency, our incinerator operates without any emissions of smoke or odors, completely eliminating secondary pollution;
8. This energy-efficient wonder is designed to provide full treatment with reduced operational costs, greatly enhancing economic benefits;
9. Safety and dependability are our top priorities, thanks to an automatic control system that ensures low malfunction rates and straightforward repairs and maintenance;
10. Equipped with advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, our incinerator ensures emissions comply with the highest national standards, fully adhering to current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity:50-5000kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism. In the event of any abnormal operation, the system automatically ceases fuel supply, guaranteeing flawless safety management unmatched in the industry.
2. Before shutting down, our incinerator activates a sophisticated cooling protocol for the combustion chamber, ensuring seamless operational transitions. This meticulous process maintains precision until temperatures stabilize to a predetermined value, marking the end of operations with unrivaled efficiency.
3. Rely on our groundbreaking leakage protection system for peak performance across challenging conditions. Even under a sweltering 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding rigorous testing of 1-minute power frequency (50Hz) at 1500V. Each component is strategically placed to ensure secure and impeccable connectivity, reflecting our commitment to excellence.
4. We ensure absolute integrity with comprehensive sealing pressure tests on oil, water, and gas channels, guaranteeing no leaks and unmatched reliability.
5. Alarm System:
1) Features illuminated power indicators and convenient switches for the incinerator device, enhancing user interaction and operational clarity;
2) A sophisticated residual burning timer ensures the furnace's interior is free from flammable gases and organic residues, guaranteeing a safe and efficient operation every time;
3) Incorporates advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control, elevating security to new heights;
4) Boasts a precision interlocking system for both high and low-temperature controls, ensuring consistent performance and safety.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart as a leader in waste management solutions.
This makes it the preeminent solution for any advanced waste disposal center, ensuring efficient and environmentally sound operations.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a precisely calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system ensures uniform waste heating, with residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. The furnace selection meets rigorous standards with temperatures ≥1100ºC and a flue gas residence time ≥2 seconds. Post-cooling, a meticulous flue gas purification process removes acidic components, nitrogen oxides, and captures harmful particles and dust, reflecting our unwavering dedication to component excellence.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Begin with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition and setting a benchmark for safety.
2) Prior to the powerful burner igniting, initiate the induced draft fan to commence an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is precisely transported through expertly crafted pipelines, leading to its accurate ignition by the burners. The resulting radiant heat elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for ultimate performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system, maintaining the combustion temperature at a precise 850ºC via precision oxygen control. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber through dedicated pipelines, ensuring flawless processing and integration.
4) The flue gas, born from the rotary kiln, travels to the secondary chamber, where incineration by-products, such as ash and slag, are efficiently expelled through an innovative wet scraper mechanism. This advanced system guarantees unobstructed and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes enhanced combustion, with organic waste liquid boosting the temperature to a formidable 1100ºC. This intensifies the incineration process, achieving a smokeless, odorless finish with zero secondary pollution. The flue gas remains in this chamber for a precise 4.0 seconds, ensuring complete decomposition of trace organics and dioxins, with a decomposition efficiency surpassing 99.99%. The meticulous breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation.
6) Emerging from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector, where ash content is expertly neutralized by centrifugal force. This strategic enhancement significantly purifies the flue gas, preparing it for subsequent stages.
7) After leaving the cyclone, the flue gas moves to the semi-dry quench tower. Here, a pressure pump deftly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These encounter the hot flue gas ascending, forming a dense suspended droplet area, rapidly cooling to 200 ºC within a second. This swift action effectively halts dioxin regeneration and extinguishes any lingering sparks, protecting the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These stages are pivotal in eliminating acid gases from the flue gas, ensuring purity and adherence to stringent environmental standards.
9) The flue gas, having traversed the spray tower, is subsequently released into the atmosphere via the chimney, with an induced draft fan ensuring its smooth exit, thus minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Enter the realm of innovation with our advanced lye removal process. Expertly crafted to meticulously target sulfur and chlorine, this state-of-the-art technique ensures operations run with unparalleled precision and flawless efficiency.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a beacon of excellence and groundbreaking innovation. Our impressive registered capital of 58 million yuan is supported by a team of over 140 highly skilled professionals. We proudly manage fixed assets worth 80 million yuan across an expansive 33,000 square meters, dedicated to operational superiority and innovation.
Recognized as a leading high-tech enterprise by the state, we hold a prestigious third-level qualification in professional contracting specifically for environmental protection engineering. Our unwavering dedication to top-tier quality is underscored by our ISO9001:2015 international quality management system certification, along with the CE certification. These accolades highlight our firm commitment to reliability, precision, and excellence.
At the heart of our expertise lies the development of cutting-edge incineration solutions, catering to liquid, gas, and solid waste needs. Our extensive product line includes industrial hazardous waste incinerators and tailored solutions for the intricate demands of the chemical and pharmaceutical industries.
Our innovative product portfolio includes a diverse array of furnace types designed for optimal efficiency: from rotary kilns, solid and liquid incinerators, exhaust gas direct combustion furnaces, to RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators.
By employing pioneering scientific management and the latest testing methodologies, we ensure exceptional quality at competitive pricing. Our steadfast pursuit of excellence, coupled with our exemplary after-sales service, has garnered widespread praise and loyalty from our users. We offer a comprehensive range of services, including feasibility studies, precise design, meticulous manufacturing, installation, commissioning, thorough training, and dedicated after-sales support, all aimed at providing impeccable waste treatment solutions.
Our superior products have captured the admiration of clients across China and made a profound impact on global markets, reaching Southeast Asia, Africa, South America, the Middle East, and beyond. Our clients' satisfaction serves as a testament to our unwavering promise of unmatched quality and service excellence.
We extend a warm invitation to friends and clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd., and experience firsthand the extraordinary solutions we have to offer.
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