Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed to provide a comprehensive solution for the safe and efficient disposal of medical waste. It caters to a wide array of waste types, including surgical viscera, auxiliary medical materials, and single-use injectors. With its robust capabilities, this incinerator ensures that all waste is managed with the highest level of precision and unparalleled reliability, making it the ideal choice for medical facilities seeking dependable waste management solutions..
Characteristics:
1. Revel in uninterrupted operations thanks to our automatic material feeding and ash removal system, ensuring seamless and efficient processes;
2. Enjoy an eco-friendly mechanism that thoroughly eliminates smoke and odors, prevents secondary pollution, and significantly reduces operational costs;
3. Benefit from our innovative revolving incinerator body, which features cutting-edge mill and multi-phase combustion technology for unmatched efficiency;
4. Experience thorough cremation with our superior design, significantly reducing ash volume and achieving an impressive heat alkali burning rate exceeding 90%;
5. Seamlessly manage continuous material feeding, expertly handling high-moisture waste with remarkable ease and efficiency;
6. Cutting-edge automatic control technology ensures safe, reliable, and economically advantageous operations, setting new standards in safety and efficiency;
7. Designed for optimal efficiency, our incinerator operates without emitting smoke, odors, or causing secondary pollution, promoting a cleaner environment;
8. As an energy-efficient marvel, our innovative design promises comprehensive treatment with reduced running costs, maximizing economic returns while maintaining superior performance;
9. Safety and reliability are paramount, with an automatic control system that minimizes malfunctions and simplifies repairs and maintenance;
10. Our advanced exhaust treatment features, including a secondary combustion chamber and sophisticated heat exchange and dust removal technologies, ensure emissions meet and exceed stringent national standards, aligning with current exhaust regulations and environmental requirements.
Product Parameters
Hazardous Waste Handling Capacity:50-5000kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is seamlessly introduced into the rotary kiln utilizing a state-of-the-art feeding system, which ensures optimal combustion by maintaining a precise temperature of 850ºC through advanced oxygen control mechanisms. Concurrently, waste liquid is meticulously directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, ensuring flawless processing and integration.
4) The flue gas, generated from the rotary kiln, makes its way to the secondary chamber, where incineration by-products, like ash and slag, are expertly expelled through a cutting-edge wet scraper mechanism. This innovative system guarantees unobstructed and immaculate operations, ensuring peak efficiency.
5) Within the sophisticated secondary combustion chamber, the flue gas undergoes an intensified combustion process. Here, organic waste liquid elevates the temperature to an impressive 1100ºC, enhancing the incineration process to achieve a smokeless and odorless finish with zero secondary pollution. The flue gas lingers in this chamber for precisely 4.0 seconds, ensuring thorough decomposition of trace organics and dioxins, with a decomposition efficiency exceeding 99.99%. Residual organic components and carbon particles are meticulously broken down at about 1100ºC. The chamber's innovative multi-stage combustion strategy effectively reduces nitrogen oxide formation.
6) Upon exiting the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector, where ash content is expertly neutralized using centrifugal force. This strategic enhancement significantly purifies the flue gas, meticulously preparing it for the subsequent stages.
7) Following its passage through the cyclone, the flue gas transitions to the semi-dry quench tower. Here, a pressure pump adeptly guides the reaction tower to the apex of the two-fluid nozzle, transforming it into exceptionally fine droplets. These then interact with the ascending hot flue gas, creating a dense suspended droplet area that rapidly cools to 200ºC in just one second. This swift action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas subsequently enters the spray washing tower, followed by the wet packing washing tower device. These essential stages play a pivotal role in removing acid gases from the flue gas, thereby ensuring purity and strict adherence to rigorous environmental standards.
9) After traversing the spray tower, the flue gas is meticulously released into the atmosphere through the chimney, aided by an induced draft fan which ensures its smooth exit, thus minimizing any potential environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Discover our state-of-the-art lye removal technique, expertly designed to target sulfur and chlorine with unmatched precision, delivering seamless and efficient operations.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a beacon of innovation and quality excellence. With an impressive registered capital of 58 million yuan, we are powered by a team of over 140 highly skilled professionals. Our substantial fixed assets, valued at 80 million yuan, are spread across a sprawling 33,000 square meters dedicated to operational superiority.
Recognized as a state-recognized high-tech enterprise, we pride ourselves on holding a prestigious third-level qualification for professional contracting in environmental protection engineering. Our unwavering commitment to quality assurance is fortified by the ISO9001:2015 international quality management system certification and the CE certification, underscoring our relentless promise of reliability and distinction.
At the heart of our operation is a focus on pioneering advanced incineration solutions. We specialize in the design and manufacture of incinerators for liquid, gas, and solid waste, as well as cutting-edge industrial wastewater treatment equipment. Our diverse offerings include industrial hazardous waste incinerators and tailor-made solutions for the chemical and pharmaceutical sectors.
Our innovative product lineup includes a comprehensive array of furnace types, ranging from rotary kilns and solid/liquid incinerators to exhaust gas direct combustion furnaces, RTO regenerative incinerators, multi-purpose incinerators, and specialized medical waste incinerators.
Harnessing advanced scientific management and leading-edge testing techniques, we deliver top-tier products at highly competitive prices. Our enduring commitment to excellence, complemented by impeccable after-sales service, has garnered widespread trust and acclaim from our clientele. We offer a complete suite of services including feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, comprehensive training, and dedicated after-sales support, ensuring flawless waste treatment solutions.
Our exceptional products resonate with customers throughout China and make a substantial global impact, reaching regions such as Southeast Asia, Africa, South America, the Middle East, and beyond. Our clients' satisfaction is a profound testament to our unwavering dedication to unmatched quality.
We warmly welcome friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and experience the remarkable solutions we have to offer!
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